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Recovinyl
Removes Barriers to PVC Recycling for Window Companies
Window companies can now cut the costs of disposing of old PVC window and
door frames under a new scheme aimed at promoting greater recycling of post-consumer
PVC waste. It also covers ancillary PVC products such as roofline products,
cladding, shutters and blinds.
Recovinyl is a practical scheme offering
real financial incentives to installers who are encouraged to dismantle
and recycle old PVC frames, instead of sending them to landfill which is
fast becoming an unattractive, expensive and increasingly unavailable option.
All the UK's 8,000-plus window installation companies are eligible to register
for free. The scheme removes barriers to recycling by subsidising installers
for the additional costs of dismantling, sorting and transporting separated
PVC waste, as well as providing access to accredited recyclers.
The UK is one of four countries taking part in the Recovinyl scheme, which
is funded by Vinyl 2010, the PVC industry body formed to demonstrate commitment
to sustainable development amid growing pressures to recycle all types of
post-consumer building materials.
Backed by the British Plastics Federation, the scheme aims to ensure a steady
supply of post-consumer PVC waste for recycling and to help deliver the
Europe-wide Vinyl 2010 commitment to recycle 40,000 tonnes of post-consumer
PVC by 2010. Recovinyl aims to recycle 1,600 tonnes of post-consumer PVC
from the UK alone during 2005. Higher targets are set for 2006 and beyond.
Recycling PVC waste is also a key part of the Government's environmental
sustainable objectives, under which higher standards are established for
waste disposal and use of materials. These will inevitably have an impact
on how companies deal with their window waste and force the industry to
become 'greener'.
One of the biggest challenges in encouraging greater PVC waste recycling
by installers has been overcoming resistance due to the increased costs
associated with frame deconstruction, segregation and transportation. Operating
in a competitive market and on tight margins, installers have traditionally
taken the easier option of landfilling their PVC window waste.
However, the rising cost of landfill disposal is making this an increasingly
unviable option. Attitudes have to change if the PVC industry is to
have a sustainable future, comments Roger Morton of Axion Recycling,
the scheme's project managers and technical advisors. However we recognise
funding is an important motivational factor too, hence the launch of this
scheme that offers a practical solution with tangible rewards for recycling.
We subsidise those who collect PVC waste and send it to accredited
recycling companies. These payments encourage recycling of PVC on an industrial
scale by making up for the higher cost of recycling. By participating in
the PVC recycling initiative, companies benefit immediately in terms of
reduced disposal costs through financial incentives to divert waste material
from landfill.
As deconstructed frames take up less space in skips, fewer skips are
required, also saving money. The promotion of their 'green' credentials
can also help window companies win more business as consumers increasingly
seek out firms with environmentally-friendly business practices, explains
Roger.
How the Recovinyl scheme works
To be eligible for help in reducing their costs, window companies must first
register as 'members' of the scheme. This can be done for free at http://www.recovinyl.com.
Members can then make commercial and practical arrangements with an accredited
local recycler of their choice to deliver their waste PVC waste.
Dismantled post-consumer frames can either be taken to a participating waste
transfer station or sent direct to a PVC recycling company.
Data on the amount of delivered PVC waste is logged every month onto a members-only
section of the website. Once confirmation of the waste shipment has been
verified by Recovinyl, grant payments are made direct to the member's bank
account.
As well as financial aid, Recovinyl offers technical support and access
to accredited recycling companies throughout the UK to make the recycling
process easier for participants, wherever their location.
According to Government figures, given current trends in window design
and usage over the next ten years, it is predicted that 89,000 tonnes of
PVC window waste will be produced each year. It is therefore in the interests
of window companies and the PVC industry as a whole to encourage greater
recycling of this sustainable material and protect our natural resources
for future generations, adds Roger Morton.
Further information on the Recovinyl scheme is available at http://www.recovinyl.com
or from an information helpline Tel: 0870 240 2416 Fax: 0870 240 2417.
Alternatively contact Axion Recycling http://www.axionrecycling.com
or Tel: 0161 426 7731
PVC
lndustry Sustainability lnitiative Gathers Momentum
Vinyl
2010
recently launched its fifth and most detailed Progress Report to date.
The report focuses on 16 major waste management schemes and other challenging
projects throughout Europe. This reflects the deep commitment of the PVC
industry and the progress made by Vinyl 2010.
Vinyl 2010, putting into action the Voluntary Commitment of the European
PVC industry, is a 10-year plan to achieve sustainability throughout the
PVC lifecycle.
It delivers against clear targets, especially on the use of lead-based
stabilisers and on post-consumer recycling. Progress is reviewed by independent
auditors and a Monitoring Committee including representatives of the European
Commission and of the European Parliament.
Some highlights in the report are:
Achievement one year ahead of schedule of the target to reduce
consumption of lead stabilisers by 15%;
Near completion of a new 50,000 tonnes-a-year feedstock recycling
plant in Stigsnaes, Denmark;
Completion of a feasibility study concluding that PVC waste from
buildings can be employed to produce light concrete for use in certain
building applications.
While progress was steady, Vinyl 2010 also saw a paradoxical challenge
on PVC waste management. 'Recycling technology is now in place thanks
to research, careful planning and heavy investment,' said Jean-Pierre
De Greve, Secretary General of Vinyl 2010. 'However, the challenge is
waste availability because of collection cost, increasing re-use of old
products such as window-frames, and demand for waste from Asia', he added.
To encourage a steady supply of PVC waste for recycling, Vinyl 2010 launched
two new pan-European collection projects in 2004:
Roofcollect, a collection and recycling initiative for end-of-life
roofing membranes;
Recovinyl, a scheme to provide financial incentives to support
the collection of end-of-life PVC products such as pipes, window profiles
and shutters.
Web: http://www.vinyl2010.org
Recycling
Clearly the Way Forward
To assess the practical, technical, and economic viability of recovering
post-consumer waste window materials, WRAP has funded trials carried out
in conjunction with Building Research Establishment (BRE).
This case study looks at one of these trials involving project partners
Bowater Windows, window waste specialist EB Enterprise Ltd and Viridor
Glass Recycling using a central waste collection point at a window replacement
project in South Wales.
How the collection point scheme works
Fitters working for Staybrite Windows, a Bowater Windows fabricator and
installer, deliver their window waste (frames and glass) to a central
collection point two miles from the Bowater installation depot in Neath.
This site is a designated material processor. The windows are then manually
deconstructed by EB Enterprise who segregate as many materials as possible.
Glass waste is taken away by Viridor Glass Recycling and metals are collected
and reprocessed by Sims Recycling who supplied their own skip and haulage.
Similarly, timber is collected and reprocessed by a local wood reprocessor.
Key facts
Fitters deliver their window waste to a designated central site after
the job is completed, rather than taking it back to their installation
depot. The materials are unloaded by the fitters, assisted by site staff
who segregate the waste. Easy access to local collection sites reduces
fitters journey times and transportation costs to encourage greater
participation in recycling schemes.
Cost savings
Reduced waste disposal costs benefits Bowater Windows. By recycling
our waste, rather than sending it to landfill, we are making savings,
comments Derek Paris, Bowaters Technical Operations Manager. We
recycle all our window waste where possible, which provides quite a substantial
saving on our disposal costs. Through the recycling system we have developed
with Viridor and EB Enterprise, we also get a financial return on the
window waste we send for recycling.
Labour and time savings
Local collection points save both labour and time, according to David
Evans, Managing Director of waste specialists EB Enterprise Ltd. From
our experience, specifically in glass and post-consumer waste, local centres
save transportation costs and time, as well as providing incentives to
installers to recycle window waste. We are working on a cost-effective
process to facilitate the recycling of these materials in a profitable
manner.
Maximising waste value
Frames must be carefully deconstructed to effectively segregate the component
materials and extract the maximum value from the window waste.
It is important to keep all window waste clean and segregated and to use
correct techniques and tools to deconstruct windows.
Glass reprocessed to specification by Viridor is used in the manufacturing
of fibreglass insulation by British Gypsum Isover (BGI). This demonstrates
innovative use of post-consumer flat glass waste as well as the capability
to clean it to the required specification. Viridors Technical Director,
Dave Richardson says: Focus and commitment from all parties is vital,
as is clean waste glass if it is to have any value for recycling.
Comment
Michelle Leong of BRE says: This successful trial highlights investment
needs to create a window recycling infrastructure and we are working towards
funding for this. Collection points similar to the EB operation need to
be placed strategically all over the UK focusing on local window waste
producing companies.
Contact Details
WRAP, The Old Academy, 21 Horse Fair, Banbury, Oxon OX16 OAH Helpline
0808 100 2040 http://www.wrap.org.uk
Dave Richardson, Viridor Glass Recycling, Lancots Lane, St Helens,
Merseyside, WA9 3EX Tel: 01744 454444 http://www.viridor-waste.co.uk
David Evans, EB Enterprise Ltd, Neath Abbey Wharf, Skewen, Neath,
West Glamorgan, SA10 6BL, Tel: 01792 323324
Derek Paris, Bowater Windows, PO Box 5567, Water Orton Lane, Minworth,
Sutton Coldfield, West Midlands, B76 9BP. Tel: 0121 749 3000 http://www.bowaterwindows.com
Michelle Sjogren Leong, Centre For Resource Management, Building Research
Establishment, Garston, Watford, WD25 9XX, Tel: 01923 664516
A
Clear Case for Recycling
The
Governments Decent Homes initiative which aims to bring all housing
in England up to a decent standard by 2010 is driving many
refurbishment projects in the social housing sector. Window replacement
is helping to ensure dwellings are upgraded to the statutory minimum standards,
such as greater thermal efficiency.
Research commissioned by WRAP (the Waste & Resources Action Programme)
reveals up to 500,000 tonnes of flat glass waste arises from buildings
in the UK every year increasingly from the social housing sector.
Window waste from domestic replacements accounts for some 190,000 tonnes
of material each year, including 90,000 tonnes of glass (60,000 skips
every year). Very little of this waste is currently recycled, but the
potential is considerable and growing.
To assess the practical, technical, and economic viability of recovering
post-consumer waste window materials, WRAP has recently funded trials
with the Building Research Establishment (BRE). This case study looks
at on-site window waste processing in Reading with key project partners
including Spectus Window Systems and Viridor Glass Recycling.
How the recycling scheme works
This PFI (Private Finance Initiative) three-year refurbishment project
of 1,400 homes for Reading Borough Council is managed by Wates Construction
with the replacement of mainly PVC-U windows by Dorwin Ltd, a Spectus
fabricator and installer.
Windows are removed within two miles of a central deconstruction compound
to where Dorwins fitters deliver window waste. A dedicated team
monitors waste management activities and deconstructs windows for material
segregation. Glass is placed in a skip provided by Viridor Glass Recycling.
Implementation issues
On-site deconstruction requires the correct tools and methods. This project
includes a prototype PVC-U weld exploiting channelled energy machine
the corner cracker developed with funding from Spectus Window
Systems. This breaks the corner welds on PVC-U window frames by exerting
pressure (via a foot pump) onto the weld, the weakest point of the profile.
Breaking the frame to bar lengths maximises space in the skips and allows
easy access to remove the metal reinforcements inside the hollow profiles
for metal recycling.
Martin Althorpe, Technical Director of Spectus, explains: The corner
cracker is a portable tool that is safe to use and doesnt require
power. It effectively breaks down the frames without creating noise problems.
This project is a recycling model for Spectus. Local authorities
are more aware of the potential cost-savings in reducing landfill and
we are promoting this as an added benefit, adds Martin.
Cost savings
Martin Dickie, Business Development Manager of Dorwin Ltd says the scheme
is relatively simple to set up, but commitment from all is essential to
its success. Recycling window waste makes sense, financially and
politically in terms of the cost savings and good kudos, for the contractor,
the client and the resident. Deconstructing frames requires fewer skips,
which contributes to cost savings as well as giving a financial return
on the value of the waste.
Recycling saves an estimated 30% of waste disposal costs, helping to pay
for a waste management operative to oversee the scheme.
Waste figures
144 tonnes of PVC-U equal to 100 miles if profiles are laid
end to end;
144 tonnes of glass equal in sq m to the size of the new
Wembley Stadium pitch and
4.8 tonnes of rubber gasket equal to the weight of a medium-sized
elephant.
Source: Dorwin Ltd
Maximising waste value
use correct tools and techniques to carefully deconstruct frames;
segregate component materials, ie: glass, PVC-U, metal, rubber;
keep glass waste clean to maximise its recycling value;
communicate recycling objectives to the workforce and
monitor waste collections.
Viridor Glass Recyclings Technical Director, Dave Richardson comments:
Reducing contaminants in glass waste is crucial to maximise its
recycling value. This project highlights the benefits of committed teamwork.
Comment
Michelle Leong of the BRE says: Large social housing sector refurbishment
projects will continue to generate significant volumes of window waste.
The numbers of stakeholders in these projects create challenges of their
own, but commitment to these types of waste recycling schemes can divert
significant volumes of window waste from landfill.
Contact Details
WRAP, The Old Academy, 21 Horse Fair, Banbury, Oxon OX16 OAH Helpline
0808 100 2040 http://www.wrap.org.uk
Dave Richardson, Viridor Glass Recycling, Lancots Lane, St Helens,
Merseyside, WA9 3EX Tel: 01744 454444 http://www.viridor-waste.co.uk
Martin Althorpe, Spectus Window Systems, Queens Avenue, Macclesfield,
Cheshire, SK10 2BN, Tel: 01625 420400
Michelle Sjogren Leong, Centre For Resource Management, Building
Research Establishment, Garston, Watford, WD25 9XX, Tel: 01923 664516
OFT
Joins Forces with OGC and Defra on Review of Procurement in Waste Management
The
OFT, the Office of Government Commerce (OGC) and Defra are looking at
the effects of public procurement on competition and capacity in the municipal
waste management sector.
The study will focus on improving strategic procurement in the municipal
waste management sector, which includes the collection, recovery and disposal
of household waste, civic amenities waste and street cleaning services. The
OFT will consider how public sector procurers can make the most of competition
when procuring waste management services.
The OFT, OGC and Defra aim to conclude the study by March 2006.
The waste management study follows OFT preliminary research into public
sector procurement published in 2004 and is the second study undertaken
in the wake of the OGC's 2003 report 'Increasing competition and improving
long-term capacity planning in the government market place' (known as
the Kelly report).
The first of the studies by the OGC looked at the construction industry.
In collaboration with the OGC, the OFT will publish guidelines for public
sector procurers on how to make the most of competition when procuring
construction services. The guidelines will also feature a section on how
to avoid being the victim of bid-rigging or price-fixing cartels. The
guidelines, which the OGC's Smarter Construction Division will promote,
should be ready for publication in autumn 2005.
In addition the OFT will be supporting the OGC and the DTI's Small Business
Service in their work on assessing the impact on small businesses of the
use of supplier accreditation lists by public sector procurers.
Major
Emplas Commercial Contract Represents the UKs Largest PVC-u Recycling
Project
Emplas
Window Systems Ltd, the UK trade and commercial fabricator, has been awarded
a major supply and installation contract by Carmarthenshire County Council
as part of a five year, multi million pound investment plan for the refurbishment
of its council properties. Emplas, which also has access to a full UK-based
PVC-u recycling facility, won the contract in part due to its ability
to fulfil the Councils stringent recycling objectives. The project
involves the recycling of between 350 and 400 first generation PVC-u windows
per week, making it the UKs biggest PVC-u recycling scheme to date.
Carmarthenshire
County Council is committed both to the provision of quality housing and
to the environment. Its main objectives for its five-year plan are to
ensure that all homes are brought up to Welsh Quality Housing Standards,
focusing on the improvement of energy efficiency, reduction in maintenance
costs and increased security. With this in mind, the Council specified
Profile 22s PVC-u system and sought out a number of Profile 22 fabricators
and installers to submit proposals for tender. All prospective suppliers
also had to be members of Constructionline, the UKs largest register
of local and national pre-qualified construction-related services.
Emplas Window Systems impressed the Council with the breadth and quality
of its product range the company will also be supplying replacement
roofline and rainwater products for the project where required
in addition to its professional approach and the companys willingness
and ability to meet the tight deadlines of the project. Emplas beat five
competitors to win the contract and will supply and install new PVC-u
double glazed windows and doors for the first year phase of the project.
Carmarthenshire County Council is particularly committed to reducing waste
and improving recycling performance throughout the county and has already
achieved outstanding results with its domestic recycling initiatives.
The Council was therefore also attracted to Emplas Windows ability to
recycle plastic window frames. All the old frames and glass taken from
the properties will therefore be recycled as part of the project, with
the figures added to the Authoritys recycling quota.
The glass is taken out of the frames and is stored at the Councils
Civic Amenity Site at Wernddu until there is a sufficient load to be taken
to local recycling company Paper Dragon. The PVC-u frames including
hardware and gaskets - are separated from the glass and stored at a site
compound occupied by Emplas and based at Ammanford. These frames are stacked
carefully into an articulated trailer unit and collected twice a week
by lorry and taken to an extrusion processing plant in Rhymney, South
Wales. The gaskets and ironmongery are then separated from the PVC-u,
with the former by-products also recycled. The PVC-u is ground down and
re-processed for use again.
The refurbishment project which began in Llanelli late last year
has already got off to a flying start, with Emplas proving its
worth to Carmarthenshire County Council within the first month. Emplas
had just two weeks from invitation to tender to submit its initial proposal.
A pre-contract meeting was arranged for the end of October 2004; by the
close of November, Emplas had already completed site set-up and surveys
for the first round of properties, with 332 windows delivered to site
and installed within four weeks. Emplas is also proving to be an active
partner for the Council in other areas, appointing a bi-lingual Liaison
Officer for close consultations with tenants and employing local labour
for its installation teams and within its recycling compound.
The first phase of the project for will see a total of 982 properties
in Carmarthenshire having new windows installed and old windows recycled,
with more than 5000 new windows due to be installed in total. The first
phase is due to be completed by May 2005. David Poole, Contracts Co-ordinator
for Building Services at Carmarthenshire County Council, is impressed
with Emplas performance so far:
Emplas extensive experience in the public sector was a great
advantage to us. The company was able to provide us with an immediate
start and it moved exceptionally quickly, employing a sound project team
and programme of works within weeks. All the information we required from
the company was provided immediately. We are really pleased with the progress
Emplas has made and with the standard of the windows to date, and we are
satisfied that our deadlines will be met and we will finish on schedule.
The recycling of end-of-life windows for this project is proving so successful
that the Council is now seeking to operate a similar scheme with other
double glazing firms located within the county.
Waste
Action Forum Targets Best Practice and Education
Recycling
education, economics and sustainability will be the focus of the next
Waste Action Forum, being held on
16th and 17th March in Barnsley. Waste management professionals from local
authorities will hear presentations from government and industry on the
latest developments in waste and recycling.
Over 50 local authorities will be attending the event, which is run by
Rexam Glass and supported by Glass Recycling UK (GRUK). The Forums help
local authorities to devise best practice for effective waste management
and recycling through an interactive event that draws upon the knowledge
of key speakers from industry, government and local authorities.
Presenters at the March Forum will include Rosie Edwards from the Cambridgeshire
Environment Education Service (CEES), who will discuss the important role
played by education in creating sustainable lifestyles and Chris Maltbaek
from Jacobs Babtie, who will talk about the pros and cons
of PFI funding in the waste industry.
This will be the sixth Waste Action Forum in the series which is attracting
a growing number of local authority delegates. Other presenters at the
event will include after dinner speaker Ian Collins, managing director
of Plastic Omnium Urban Systems Ltd; Gill Weeks, the regulatory affairs
director for Cleanaway Ltd; Glenn Fleet, sustainability group manager
at Warwickshire County Council and David Williams, commercial manager
for Corus Steel Packaging Recycling.
'We are keen that our Forums are not too high-brow to ensure that they
provide real value to local authority delegates,' said Nigel Pritchard,
director of Rexam Glass. 'I believe we continue to achieve this
which is shown by the fact that many of our delegates have been to all
six events.'
Too
Many Schemes Diluting Waste Effort Waste Action Forum Told
'Too
many different schemes could be diluting the overall waste and recycling
effort in the UK.' This was the European perspective on waste and recycling
in the UK given at the fifth Waste Action Forum
held in Barnsley.
The Forum - which is a Rexam Glass initiative supported by Glass Recycling
UK Ltd - brought together over sixty local government and private sector
waste professionals from across the UK to help to devise best practice
for effective waste management and recycling. Presentations were made
by speakers from industry, government and local authorities.
During his presentation Julian Carroll, managing director of Brussels-based
EUROPEN (European Organisation for Packaging and the Environment), said
that the complexities of the numerous different UK schemes for taxation,
funding and support services could be holding back progress on waste and
recycling.
'A balance needs to be achieved between maintaining a broad perspective
on waste streams and also eradicating schemes that are proving ineffective
in dealing with these.'
Julian also highlighted the importance of influencing politicians, a point
made during a presentation by Clare Coghill from the Parliamentary Sustainable
Waste Group (PSWG). 'It is political will that makes things happen and
knowledge and experience fed to politicians from grass roots level will
help shape government strategies for waste.
'It is the politician's responsibility to listen - others need to communicate
to them,' Clare concluded.
The Waste Action Forums are attracting a growing number of local authority
delegates. Other presenters at the event included guest speaker Phil Conran,
general manager of recycling development for Biffa Waste Services. Gregor
Margetson, who represents all Samsung Electronics' European subsidiaries
on environmental affairs, updated delegates on the WEEE directive and
on the progress of the national clearing house for waste electrical and
electronic equipment.
Graham Rice, project leader for sustainable polymers at BP Chemicals,
presented his company's plans to increase the use of recycled plastics
in the manufacture of new products. He discussed with local authority
delegates how the recovery of waste plastic materials could best be achieved.
Nicola Taylor of Peterborough City Council provided a case study example
of its approach to implementing a successful garden waste collection scheme
and Nigel Pritchard of Rexam Glass gave an overview of the PRN (Packaging
Recovery Note) system. Rick Hindley of Alcan ran a workshop on sharing
best practice of collecting dry recyclables.
'Our Waste Action Forums are proving to be extremely popular and valuable
events,' said Nigel Pritchard, director of Rexam Glass. 'Guest speakers
for the events are brought together as a result of feedback from delegates
from previous Forums so we can be sure that presentations will be beneficial
to local authorities with their work.'
The Forum is led by a steering group with representatives from local authorities
and industry. The steering group will use the findings of the Forum to
produce a 'road map' to address specific problems and key issues.
New
Research to Extract Flame Retardants from Waste Plastic
A
UK-led consortium is developing a process to extract brominated flame
retardants (BFRs) from waste plastics to leave an 'acceptable' level in
the plastic for recycling.
Removing BFRs from waste plastics is a key step towards meeting the recycling
targets imposed by the waste electronic and electrical equipment (WEEE)
directive.
'No process to extract BFRs from WEEE polymers has yet been proven to
be commercially viable anywhere in the world,' said Axion
Recycling, the consultants leading the consortium.
The Wrap-funded project will involve collaboration with commercial partners
including Dead Sea Bromine Group, Sony Visual Products Europe, BT, and
Brother Industries UK. Trade associations participating are European Brominated
Flame Retardant Industry Panel, British Plastics Federation and Plastics
Europe.
Axion director Keith Freegard said: 'Theres an urgent need for this
project. The WEEE directive encourages closed-loop recycling of polymers
by electrical and electronic equipment manufacturers in order to meet
the tough recycling targets set by the directive.'
Axions Roger Morton said the first stage of consultation involves
contacting product designers and compounders to set the criteria for the
process. 'We would welcome calls from anyone involved in specifying the
plastics content in products,' he said.
The final report for the project, including outline process designs and
financial models, is due in early 2006.
Recycled
Glass Helps to Make Bricks that Dont Cost the Earth
Glass
is good news for the brick industry and the environment, according to research
carried out by CERAM Building Technology
(CBT). The two-year project has shown that the use of recycled glass can
reduce the energy needed to fire clay bricks and pavers by up to 20%, deliver
improvements in product performance and help the brick manufacturing industry
to meet environmental legislation.
Funded by WRAP (the Waste & Resources Action Programme), the research
set out to investigate the effects of adding 5% powdered recycled glass
as a fluxing agent in the firing process. Building on previous research
and actively involving a number of the UK's leading brick manufacturers,
the project has involved both extensive laboratory and production trials
to identify the full range of economic and technical benefits and provide
the industry with an effective benchmark.
The brick industry has been identified as a major potential end user
of recycled glass, particularly green or mixed colour glass, explains
Andy Dawe, WRAP's Material Sector Manager for Glass. This is because
the use of glass as a fluxing agent addresses two major issues facing the
industry - energy consumption and emissions. The aim of the research was
to quantify the potential reductions which could be achieved in these two
areas, as well as establishing that product quality is not compromised.
A very major energy user, the UK brick industry's yearly energy bill comes
in at around £37.5 million. According to the results of the research,
the use of recycled glass as a flux could reduce the energy requirements
of manufacture by up to 20%, depending on the nature of the products, the
type of clay and firing characteristics. This reduction in the amount of
natural gas consumed also lowers the levels of 'process CO2' emitted, helping
manufacturers to meet their obligations under the Climate Change Levy and
the forthcoming EU Emissions Trading Scheme.
In addition to these anticipated benefits, the research has identified other
advantages for brick manufacturers, as Dr Andrew Smith of CERAM explains:
The addition of glass powder was shown to enhance the performance
characteristics of certain products, especially in terms of strength and
durability. We have also achieved reductions of up to 33% in the emissions
of hydrogen fluoride (HF) gas, a pollutant with a regulated emission level,
and a 7.7% improvement in productivity.
Resource use is also important for an industry constrained by increasingly
strict planning and environmental impact considerations. Producing 2.75
billion bricks per year, the brick industry uses around 8 million tonnes
of raw materials, and a 5% glass input will help to prolong the life of
valuable local clay reserves to the tune of some 350,000 tonnes per year.
With the type of clay we use, the results of the project have been
of sufficient interest for us to consider further larger scale trials,
says David Roberts, general manager of Blockleys Brick Ltd, one of the companies
involved in the project. The other project partners were Hanson Building
Products Ltd, Ibstock Brick Ltd, and York Handmade Brick Co. Ltd, and glass
processors and suppliers Glass Recycling Group Ltd.
To take this work further, WRAP has recently launched a tender process to
fund full scale operational trials involving the use of recycled glass in
selected end market applications, including as a brick fluxing agent. Details
of the tender can be found in the tender section of the WRAP website at
http://www.wrap.org.uk
Leicestershire
County Council Launches Campaign to Increase Glass Recycling
Leicestershire
County Council has launched a county-wide publicity campaign to increase
the amount of glass being recycled. It is using Bankit's
'bring-a-bottle' campaign to create greater public awareness in recycling
and encourage more people to get involved.
Bankit is a not-for-profit organisation, its public awareness campaigns
are action focused and have been developed specifically to increase public
participation in recycling. Leicestershire County Council is using press
adverts, information leaflets, posters and bus advertising from the campaign
in a high-profile drive to boost glass recycling levels.
Leicestershire County Council's Cabinet Lead Member for Waste Management
said: 'The Bankit campaign has been extremely easy for us to implement.
We were keen to get this project underway as quickly as possible. The
Bankit team personalised the materials to our requirements and printed
and delivered the complete campaign to us in just over two weeks.
'We were particularly keen on the 'bring a bottle' campaign because it
draws attention to the importance of recycling clear glass jars as well
as bottles - an important message that we need to communicate to the public.'
Over 30 buses which run throughout the county will be used to promote
the recycling message. This will be supported by posters in prime locations
and leaflets.
Bankit is a Rexam Glass initiative. Director, Nigel Pritchard said: 'The
campaign materials from Bankit provide local authorities with a cost effective
and time efficient way to encourage the public to recycle more of their
household waste. The materials are highly adaptable and have been designed
so that they can be individually tailored to meet specific local authority
needs.'
There are a range of campaigns available from the Bankit website (http://www.bank-it.org),
all of which can be personalised for individual councils and are available
at a subsidised cost.
Wembley
Recycling Project Proves Good News for CAB Members
The
Council for Aluminium in Building (CAB) is drawing its members
attention to recent aluminium recycling rates, in particular those seen
during the demolition of Wembley Stadium. This follows a report from the
European Aluminium Association that has revealed that the collection rates
from residential and non-residential buildings stands at 92%, a figure
considerably higher than was previously thought to be the case.
The CAB is advising members that they must promote this positive news
to specifiers when tendering for work, especially where the principle
of long-term sustainability through recycling is key to the project.
The figure of 92% has been published by Delft University of Technology
as part of the Aluminium for Future Generations programme,
which was established to look at the demolition of a significant number
of buildings across six European countries and to measure and assess what
happened to the aluminium removed from those buildings. Some of the most
impressive recycling rates were obtained from the Wembley stadium site
which exceeded the average by recycling 96% of the aluminium reclaimed
from the building.
The main factors contributing to the high level of reclaimed and recycled
material is due to the economic scrap value of aluminium along with a
well-established recycling scheme. Since aluminium is recycled without
any loss of quality and because of its high intrinsic value, there are
strong incentives to recycle it after use.
Justin Ratcliffe, Director of the CAB, commented: The principle
of sustainable development, and the long-term protection of the environment,
is of increasing importance to many specifiers both within the public
and private sectors. Through this independent research, our members can
now demonstrate that choosing aluminium will positively contribute to
this principle.
Tel: 01453 828851
Pilkington's
Mirror Cullet Reflects a Profit
Pilkington's
waste mirror glass has been turned into a regular money-spinner following
an unexpected request from the Czech Republic.
The
query about mirror cullet, from the Czech manufacturing site of a US-based
company called Technistone, arrived about a year ago. Since then, despite
low levels of waste and an average silvering line yield of 97 per cent,
mirror cullet from Cowley Hill has earned Pilkington more than £72,000
and saved the company a further £30,000-plus in landfill taxes.
The cullet is used for heavy-duty floor tiles. Mixed with granite and
polymers, it forms a type of reconstituted stone material with a sparkling
appearance and is widely used in airports, hotels and other public areas.
'Mirror cullet cannot easily be reused in the furnace so this is an ideal
solution,' said buyer Paul Wilson from Central Purchasing, who co-ordinated
and administrates the project.
'The approach from Technistone gave us the opportunity to avoid cost,
generate cash for Pilkington and contribute to the environment by recycling
instead of landfilling the product.'
Web:
http://www.pilkington.com
Waste
Action Forum furthers Agenda for more Effective Waste Management and Recycling
Relationships
between industry and commerce and the public sector must strengthen substantially
before local authorities can achieve the high recycling targets set by
the government. This was a key message from the third Industry
and Public Sector Waste Action Forum (IPSWAF) held recently
in Barnsley.
The Forum - which is jointly sponsored by glass container manufacturer
Rexam Glass and leading glass recycling company Glass Recycling UK - brought
together over fifty local government and private sector waste professionals
from across the UK to devise best practice for effective waste management
and recycling. Presentations were made during the event by key industry
speakers.
In an overview of funding opportunities for councils, WRAP's Linda Crichton
highlighted a £17 million pool of funding available to local authorities
for regional public awareness campaigns. Responsible for setting up ROTATE
(Recycling and Organics Technical Advisory Team), Linda stressed the need
for greater co-operation between local authorities and the recycling industry
in order to effectively meet the standards set by government.
Nigel Pritchard, director at Rexam, co-chaired the Forum along with Theresa
Grant, project director for environment and operations at Manchester City
Council. Nigel commented: 'The feedback we received from delegates was
extremely positive. In particular, more information on the funding available
from WRAP specifically for public awareness activity was warmly welcomed.
We were able to help by highlighting that local authorities can obtain
extremely cost-effective, pre-prepared promotional material for fully
integrated campaigns from Bankit, through its website http://www.bank-it.org.'
Nigel Pritchard and Theresa Grant opened the Forum with an overview of
the objectives and achievements of IPSWAF. Gregor Margetson, environmental
manager for Samsung spoke about the National Clearing House (NCH) initiative
to address WEEE and the benefits it would provide to industry. Ian Dent,
chairman of the Packaging Federation discussed how the packaging industry
is
ensuring packaging efficiency for both cost saving and the environment.
Other speakers at the Forum included, Peter Crofts from the Marketing
Network and Michael Wood from retailer Somerfield.
Among the key issues emerging from the discussions was the huge task facing
local authorities to raise recycling levels from 12 per cent to 30 per
cent in the coming six years. As Peter Crofts pointed out, in commercial
terms, the challenge to change the public's behavioural attitudes is huge.
Nigel Pritchard added: 'The Forum is very much about mutual support -
about local government and industry working together. It is clear that
it is a lack of joined up thinking that is preventing government and industry
from making the progress needed to ensure more effective recycling. The
Forum aims to change this by presenting a united front and developing
an action-based cohesive strategy which will produce real change.'
In addition to exchanging best practice, the Forum also operates as a
support and lobbying network to help overcome the political, legislative,
economic and social barriers that are hindering more effective recycling.
The Forum is led by a steering group with representatives from local authorities,
a waste authority, reprocessors, a glass collector and a leading brand
manufacturer. The steering group will use the findings of the Forum to
further address the problems and key issues particular to local authority
recycling.
Tel:
0808 100 2040
Web:
http://www.wrap.org.uk
A
New Window on Waste
Practical
guidance on recycling domestic window waste will be the result of a new
research project by
WRAP involving
the replacement window industry.
The project, commissioned by the Waste & Resources Action Programme),
will bring the widespread recycling of this window waste a step closer,
says Michelle O'Riley, WRAP's Materials Project Officer for glass.
'Previous WRAP research has quantified the amount of post-consumer domestic
window waste and the barriers to recycling this material,' she says. 'For
example, it accounts for around 90,000 tonnes of flat glass per year,
or around 60,000 full skips, most of which is sent to landfill.
'The new work, which will be led by the Building Research Establishment,
will provide more information on the technical, practical and economic
viability of setting up recycling schemes for both flat glass and framing
materials.'
Four practical trials to collect and separate post-consumer window waste
will be run. They will take place in parallel over 12 weeks and are due
to start in April 2004.
The trials will include analysis of on-site separation and collection,
a central 'bring' site to which waste can be delivered and haulage schemes
collecting waste from sites for separation.
A number of commercial operators and industry organisations representing
all areas of the supply chain will be involved in the project, including
Anglian Windows, Bowater Windows, Bramall Construction, British Plastics
Federation, and Viridor-Richardson.
'The work will deliver recommendations in a 'tool kit' approach that provides
practical guidance and advice," explains Michelle O'Riley. "By
the end of the year, we should know far more about the best ways to recycle
flat glass in the domestic window industry.'
WRAP
Publishes Groundbreaking Research into Flat Glass Waste
The
first extensive industry study to quantify the amount of flat glass waste
produced in the UK has been unveiled by WRAP
(the Waste & Resources Action Programme).
'For the first time, we have an accurate figure for the amount of flat
glass arisings produced in the UK - up to 500,000 tonnes per year - and
where this waste currently ends up,' says Michelle O'Riley, WRAP's Materials
Project Officer for glass.
The authoritative report, written by the Steel Construction Institute
(SCI), complements previous research on the subject, prepared by BRE and
published by WRAP last June. It shows that although manufacturers and
fabricators carry out some recycling, the majority of post consumer glass
waste goes to landfill, and there is the potential to recycle much more
flat glass.
'The UK domestic replacement window industry is one of the main sources
of post consumer flat glass waste,' she points out. 'The industry is worth
over £1.8 billion and consumes around 6.6 million windows each year.
'The windows removed by the industry account for some 190,000 tonnes of
waste material each year, including 90,000 tonnes of glass, most of which
is sent to landfill. This is expected to increase in the next 10 years
to between 160,000 and 250,000 tonnes of glass. The potential for recycling
more flat glass waste is therefore considerable.'
One of the main aims of WRAP's attendance at Glassex was to highlight
the benefits of diverting this valuable resource away from landfill. As
landfill costs continue to rise, a replacement window company that is
able to recycle the flat glass waste it produces could significantly reduce
its waste management costs.
End market applications for recycled glass include foam glass, aggregates
and bricks, but the SCI report identifies barriers that are currently
preventing industry from recycling flat glass waste.
'Currently there is no mature infrastructure for collection and the economics
are uncertain - but as landfill costs rise this will change,' explains
Michelle. 'The SCI report suggests practical ways which could help overcome
the barriers and achieve greater separation, recovery and collection of
glazing components - and higher recycling rates.'
Companies can call WRAP for more information on 0808 100 2040 or visit
http://www.wrap.org.uk
Bankit
Campaign Helps Boost Children's Awareness of Recycling
Bankit
has launched a recycling awareness campaign to help increase children's
understanding and awareness of the importance of recycling household rubbish.
The campaign materials are available to local authorities at a subsidised
price and can be personalised for individual schools in their area.
The
schools campaign consists of two sets of posters - one aimed at key stages
one to three and one for key stages four and above. They can be used in
schools as part of exhibits and displays as well as on information and
notice boards.
Bankit is a Rexam Glass initiative. Director Nigel Pritchard said: 'The
publicity materials available from Bankit are aimed at improving public
awareness of the importance of recycling rubbish. By doing this we will
increase the amount of waste that we recycle in the UK.
'Children have a very important role to play in encouraging households
to recycle more rubbish. They will take the recycling message home and
are very good at influencing their parents. They are also the country's
future parents and it is important that they understand the issues involved
in improving and maintaining our environment.'
The schools campaign is accessible through the Bankit website (http://www.bank-it.org).
Posters can be individually tailored with messages which show the locations
of waste recycling centres in their area. The highly creative campaigns
are designed to be cost effective to implement and quick and easy for
waste management professionals to set up and use.
As well as campaign materials, Bankit provides a central source for up-to-date
news and information on recycling economics and technology and on environmental
aspects of glass recycling. In addition to the website, it consists of
a number of integrated initiatives each focused on stimulating interaction
between waste professionals, encouraging best practice and improving communications.
Bankit public awareness campaigns can be ready for use in just a few days
rather than the weeks it would normally take to design and produce a campaign
from scratch. They cost significantly less than local authorities would
pay to develop the campaigns themselves - and they save waste management
professionals the considerable time involved in campaign development.
Bankit is a Rexam Glass initiative supported by Glass Recycling UK Ltd.
It is a not for profit resource aimed at improving and maximising sustainable
recycling, primarily (but not wholly) focused on glass.
GRUK
Invests £1.2 Million in Colour Separation
Glass
Recycling UK Limited
(GRUK), the independent glass recycling company, has invested over £1.2
million in new glass colour separation technology to increase the amount
of glass that can be used for recycling.
Barnsley-based GRUK collects glass on behalf of local authorities which
it reprocesses into cullet for recycling. In July 2001 it says it was
the first company in the UK to install at its factory 'all glass' separation
equipment which detects and segregates all colours of glass in one pass.
Three new colour separators have now been purchased, two of which are
already operational and the third of which will be commissioned this month.
'This significant investment in new technology keeps us at the forefront
of glass reprocessing,' said Michael Durr, company director of GRUK. 'We
have had all colour separated glass longer than any other company in the
UK and this equipment helps us to further improve the quality of the cullet
we produce as well as increase our production throughput.'
Glass colour separation equipment is used to segregate commingled glass
collected from the kerbside and bottle banks into different colour streams.
Minute levels of cross contamination of different coloured glass used
in the production of new containers can significantly affect the final
colour. Glass containers tainted with other colours will be rejected by
product manufacturers.
'This new equipment will help us to significantly increase the amount
of glass that is used for recycling because of the high degree of accuracy
we can achieve when separating mixed glass into different colours,' continued
Michael.
'In terms of saving time and keeping production costs to a minimum it
is still far better to collect glass that has been colour separated at
source. However, through installing this new equipment we are able to
provide local authorities with additional services to help improve recycling.'
GRUK is the sole supplier of glass cullet to Rexam Glass. Jointly the
two companies have launched Bankit, an initiative specifically for local
authorities and waste management professionals to help stimulate and increase
the amount of glass that is collected and recycled.
Charging
Householders for their Waste must not be Inevitable
'The
(CIWM) Chartered Institute of Wastes Management should be careful in accepting
charging householders for the waste they produce. Resource would more effectively
be spent improving existing voluntary systems to increase recycling,' said
Michael Durr, managing director of Bankit sponsor Glass
Recycling UK Ltd
He was responding to reported comments from CIWM president Stephen Aston,
made at its annual drinks reception, at the Houses of Parliament.
'Apart from the political difficulties of attempting to implement systems
to charge households, there are considerable complexities, for both industry
and local authorities,' said Michael. 'The financial resource and time would
better be used improving current methods of increasing public awareness
and participation.'
Bankit has been set up to improve and encourage recycling and supports schemes
that work to achieve this.
Schemes to charge householders would require considerable public sector
investment in infrastructure. For example, waste collected would need to
be weighed at point of collection and this data then recorded. RFID (Radio
Frequency Identification) tags may need to be incorporated into bins to
identify which household they belong to. Substantial administrative infrastructure
would also be needed within local authorities to calculate bills and then
send them to the correct addresses.
There are a number of potential dangers of such a scheme. It could, for
example, increase fly tipping because people are unwilling or unable to
pay additional bills. Some might dump their rubbish outside other people's
houses or use existing facilities, such as bottle banks, for the wrong purpose.
These would then need to be policed by contractors responsible for collections.
'Charging households for the rubbish they produce needs to be considered
very carefully. It is no good to say that it is inevitable without fully
evaluating the implications and consequences. There is much more that needs
to be done by industry and government to maximise the impact of existing
schemes and we are a long way from doing this yet,' concluded Michael.
Web: http://www.bank-it.org
Putting
Finance Within Reach for Recycling SMEs
Over
350 delegates attended free seminars organised recently by WRAP
(the Waste & Resources Action Programme) to inform the recycling sector
about opportunities to gain access to much needed investment.
The aim of the seminars, which were held across the UK, was to introduce
recycling companies to the three initiatives put in place by WRAP to lever
investment into the sector and help SMEs to start up or expand their business:
the Business Development Service;
the Recycling Fund;
eQuip the Residual Value Guarantee Scheme.
As a result of the seminars, over 30 companies have already contacted
WRAP to request assistance in developing their business plans and investment
proposals and more are expected later in the New Year.
In spite of the increasing opportunities offered by this fast-growing
sector, raising external finance can still present a major challenge for
many companies in the recycling sector sometimes because of a lack
of familiarity between the sector and the world of finance, and sometimes
because recycling businesses lack resources to devote to finance-raising,
explains Bevis Watts, WRAPs Business Development Service Manager.
Held in Belfast, North Wales, Leeds, Glasgow and Bristol, the seminars
introduced delegates to WRAPs Business Development Service (BDS),
which works with businesses to improve their access to finance. As well
as providing practical advice and working with companies to ensure that
applications for finance are well thought out and appropriately presented,
it also acts as a go-between to bring businesses and potential investors
together.
At the beginning of October last year, WRAP also launched the Recycling
Fund. The first of its kind in Europe, the £5.5m fund provides access
to equity for early stage small and medium sized enterprises (SMEs) in
the recycling sector. It is soon to be complemented by WRAPs Residual
Value Guarantee Scheme for SMEs, eQuip, due for introduction early in
2004. The aim of this scheme is to increase access to operating leases
by offering guaranteed residual values on recycling plant and equipment
on a competitive basis.
This is a very encouraging response and indicates that we are meeting
a clear need in the recycling sector, says Steve Creed, WRAPs
Director of Business & Procurement. To date, WRAPs BDS
has helped and advised around 800 firms and conducted more than 100 business
appraisals. With the launch of the Recycling Fund and the eQuip scheme,
WRAP now offers SMEs in the recycling sector a comprehensive set of tools
to help them to gain access to finance and develop a healthy and robust
recycling industry.'
Web: http://www.wrap.org.uk
Sortex
Opens Profit Window in Plastics Processing
You
would be upset if you opened a can, jar or pack of any of your favourite
foods from coffee to peanuts, rice to kidney beans and found
discoloured, broken or misshapen contents.
The fact that you dont is, in a great many cases, due to Sortex.
London based Sortex is a global leader in food sorting technology. Its
machines discard imperfect or discoloured material from foodstuffs as
tiny as sesame seeds or as large as potatoes.
In an exercise in lateral thinking, Peter Penfold of Penfold Plastics
has applied the technology to sorting recycled PVC window frames. The
idea came to me after manufacturing techniques changed, he said.
There was no problem when PVC window frames were extruded and the
rubber seal was added later. Scrap material could be reclaimed simply
by regrinding it. If the seal had been fitted, it could be ripped out
easily.
Now that frames are co-extruded, the seal is harder to remove. Its
a slow and costly process to saw it out. Our solution is to grind down
the frames with the rubber and then colour sort the rubber from the plastic
using a Sortex 2 chute Z-series machine. Its state of the art and
one of the best investments weve ever made. Quite simply, huge savings
go straight to the bottom line.
Owners of pheasant shoots used to describe the economics of the sport
as, Up goes a guinea, bang goes sixpence, down comes half a crown.
Penfold takes a different line. The Z-series is like a magicians
box. You put in £100, press a button and out comes £250 for
every ton you sort.
About Sortex Ltd
Sortex developed the first optical sorters for the agricultural industry
and it is now the worlds leading manufacturer of colour sorting
machines. Its clients, in over 100 countries, are involved in every type
of agricultural commodity; fruit, vegetables, grains, nuts, seeds, coffee
and beans and pulses as well as snack foods, confectionery and breakfast
cereals.
Since its formation in 1947 Sortex has invested heavily in a continuing
R&D programme. This has applied optical design, physics, software
design and electronic and mechanical engineering to devise elegant solutions
in the sorting of food products by colour, shape and size. Its research
is undertaken in close collaboration with its industry and academic partners.
At its London HQ, Sortex manufactures a steadily expanding product range
supported by a global sales and technical support network. Most recently,
it has launched the Niagara and Z-series ranges, which employ the most
advanced technologies available to the industry. The quest forever improving
performance continues and Sortex is confident that its pre-eminent position
will be maintained.
Part of the Swiss engineering group Bühler, specialists in the design
and construction of plant and equipment for human nutrition, Sortex has
won the Queen's Award for Enterprise in 1968, 1972, 1987 and again in,
2001.
About the Z - Series
The recently launched ranged of revolutionary optical sorting machines,
are available in one, two, three and four chute versions, with PVC sorting
capacities varying from 1 to 8 tons per hour depending on the requirements
of the processor. The technologies employed recognise and eliminate unwanted
material with an efficiency that minimises waste while delivering the
highest yields.
Assessing
the Future for Cathode Ray Tube Recycling
The
first report on a project aimed at increasing the recycling of cathode
ray tubes (CRTs) has been published by WRAP
(the Waste & Resources Action Programme). Led by ICER (Industry Council
for Electronic Equipment Recycling), with support from Glass Technology
Services, the WRAP-funded project aims to identify potential markets for
waste CRT glass and to assess the economic and technical barriers to all
applications, particularly higher value applications. It will also develop
the necessary standards and processes for viable, commercial scale recycling
of CRTs.
The report, entitled Materials Recovery from Waste Cathode Ray Tubes (CRTs),
estimates that 104,532 tonnes of CRT waste were generated in the UK during
2002 from discarded televisions, PC and specialist monitors, and production
waste from CRT assembly operations. Recycling these waste CRTs poses particular
challenges. The barium oxide in the panel glass and the lead oxide content
of the funnel glass limits the recycling options, ruling out a number
of mainstream applications such as container glass and fibre glass manufacture.
The costs of separating the two types of glass add to the problem, and
to date, commercial scale recycling of CRTs in the UK has been restricted
to PC monitors.
'While there is currently no requirement to recycle CRTs, it is becoming
increasingly important for the UK to develop cost effective recycling
solutions to comply with European legislation, particularly the Waste
Electrical and Electronic Equipment (WEEE) Directive,'explains Andy Dawe,
WRAPs Material Sector Manager for glass.
Due for implementation next year, the WEEE Directive sets weight-based
recovery and recycling targets which will require increased recycling
of CRTs as they contribute significantly to the weight of a TV or PC monitor.
CRTs are also classified as a hazardous waste, and other legislation,
such as the Landfill Directive, will increase the cost of disposal to
landfill in the future.
'The WEEE Directive targets will have to be met by December 2006. This
research shows that CRTs are likely to be in the waste stream for many
years to come. It is, therefore, essential to find recycling solutions
which are both environmentally sound and commercially sustainable in the
longer term,'says Claire Snow, Director of ICER.
The report, available on the WRAP website (http://www.wrap.org.uk),
covers the first stage objectives of the project, which were to examine
the current size and nature of the CRT waste stream and forecast future
trends over the next 10 years, to identify the materials and components
in CRTs, and to survey existing recycling processes and end markets.
The next stage, due for completion in March 2004, will focus on five end
use applications chosen on the basis of potential market size, technical
feasibility and environmental considerations:
bricks and tiles (for lead-free panel glass);
the ceramics industry (for lead-free panel glass);
foam glass for insulation products (for lead-free panel glass);
manufacture of new CRTs (panel and funnel glass, mixed and separated);
and
flux in smelting of metallic scrap (for mixed glass and/or lead
containing funnel glass).
For each of these applications, the project will identify and quantify
the likely production cost, market size and value and the quantity of
waste CRT glass consumed. For three of these applications, laboratory
trials will take place to demonstrate fitness for purpose and identify
relevant technical specifications and limitations. The project also aims
to establish best practice for the collection, handling and storage of
CRTs and examine the separation techniques for CRT panel and funnel glass.
New
Technical Information & Market Analysis from WRAP Assists the Wood
Waste Recycling Sector
A report providing guideline feedstock specifications for 20 current and
emerging recycled wood applications - including animal bedding, soil conditioners
and mulches, and surfacing products - has been published by WRAP
(the Waste & Resources Action Programme).
Raising standards in feedstock specification is a WRAP priority and the
new report, entitled Identification of Feedstock Specifications for UK
Wood Recycling Applications & Examples of Good Practice in their Achievement,
has been widely welcomed by the wood recycling industry. It draws on research
conducted on behalf of WRAP by Urban Harvest Ltd which involved assessing
the few formal specifications that already exist and consulting with over
50 wood recyclers and users of recycled wood products to identify the
feedstock quality requirements for a range of applications.
By including an explanation of how the feedstock is processed into products,
and how product performance can be affected by feedstock quality, the
report aims to give reprocessors a better understanding of why each quality
requirement is important. Advice is also given on controlling quality
when sourcing wood waste, as well as during the processing and storage
stages. Emphasis is placed on the fact that measures to control the quality
of raw material input are far more cost effective than trying to remove
contamination by manual or mechanical means during processing.
In another major report published by WRAP, the low value and importance
placed on wood waste by the timber-using industries, coupled with a lack
of awareness concerning recycling options and outlets, are identified
as key barriers to increasing recycling levels in the UK.
A Study of UK Wood Flows & Recycled Waste Wood Markets presents the
findings of research carried out by TRADA Technology Ltd to quantify and
characterise waste wood flows in the UK, and assess the current and potential
applications and end markets for recycled wood. It is the third and final
study published as part of a WRAP project to address the historical absence
of statistics and information on wood waste flows and recycling in the
UK. Two reports, Wood Market Study - Municipal Wood Waste Arisings and
Wood Market Study - Standards Review, were published earlier this year
and the availability of this final report provides the wood waste recycling
sector and other interested parties with a comprehensive information resource.
The report includes an industry survey, with profiles of the major wood
consuming sectors and their attitudes to waste wood generation and disposal.
The survey found that while over 2 million tonnes of waste wood are generated
annually by the UKs timber-using industries - predominantly in the
construction, joinery, shopfitting and furniture manufacturing sectors
- little importance has been attached to measuring this waste stream.
The resulting lack of accurate data has not only helped to obscure the
vast amount of waste wood sent to landfill every year, but has also contributed
to widespread ignorance concerning its value as a resource.
Among the recommendations made by the report, awareness raising and improved
wood flow data were highlighted, as well as the need to deliver investment
to reprocessors to assist them in increasing their uptake of waste wood
in the future, particularly in added value end uses. The reports
findings will be considered further by WRAP and will help to inform the
future development of the wood programme.
'The ability of wood recyclers to achieve high technical standards and
adapt to the demands of ever evolving markets for recycled wood products
will be a key success factor in the future,'explains Tom Fourcade, WRAPs
Material Sector Manager for Wood. 'These new WRAP publications provide
a comprehensive source of technical information and market analysis to
assist the industry in making the most of the commercial opportunities
that exist. The WRAP wood programme will continue to build information
resources for the industry and other interested parties, as a key component
of its strategy to accelerate growth in wood waste recycling.'
Identification of Feedstock Specifications for UK Wood Recycling Applications
& Examples of Good Practice in their Achievement (ISBN: 1-84405-055-6)
and A Study of UK Wood Flows and Recycled Waste Markets (ISBN: 1-84405-041-6)
are available on the WRAP website at http://www.wrap.org.uk
B&Q
to Use Crushed Glass to Build Car Parks
RMC
Surfacing
has signed a deal with do-it-yourself retailer B&Q
to supply its crushed glass product for the construction of new carparks
at B&Q warehouses and superstores.
RMC Surfacing's northern area manager Jeff Glasspoole said: 'We are hoping
for at least £1m of work during the next year as a result of this
agreement. Each contract is set to use significant quantities of glass
because each B&Q warehouse carpark can cover an area up to 12,000m2.'
B&Q has agreed to use RMC's coated macadam Glassphalt in the construction
of at least 10 new store carparks due to be built in England and Wales
over the next couple of years.
Glasphalt contains up to 30% glass in place of primary aggregate and has
been developed by materials specialist RMC Aggregates. The material is
used only in the lower construction layers of a road, such as in the base
and binder courses.
RMC is also expanding its flooring production with the introduction of
a new production facility for pre-stressed concrete beams.
'Increasing market success for RMC's Readyfloor beam and block flooring
system has led to the need for a new production facility,' said a company
spokesman.
The new facility, located at Rochester in Kent, will be capable of producing
200,000 linear metres of T beam used for the Readyfloor system.
Recycling
Equity Fund Opens for Business
A £5.5m equity fund, the first in Europe to focus specifically on
the recycling sector, has opened for business 50% oversubscribed by the
private sector.
The Recycling Fund, established by WRAP (Waste & Resources Action
Programme) and managed by Impax Asset Management, has been developed to
address the gap between the availability of investment capital and the
demands of small and medium-sized enterprises (SMEs) in the UK's recycling
sector. Providing leadership to the financial community, the pilot fund
will also offer investors the opportunity for early sight of a high-growth
sector and establish the merits of a larger, commercially-sized fund in
the future.
The fund has received very positive buy-in from the private sector, with
£1.5m of investment secured from WastePack, Barclays and Partnerships
UK, which is a public private partnership. The Recycling Fund Ltd, a wholly
owned subsidiary of WRAP has committed the remaining £4m. WRAP originally
set out to secure £1m investment from the private sector, to comply
with the terms of its state aid approval, but received such strong interest
that it decided to increase the size of the fund.
Jennie Price, WRAP's Chief Executive said: 'The positive response from
private sector investors is a clear signal that there is money to be made
in recycling. Our co-investors recognise that this is a rapidly growing
sector of the green economy, and they want to be part of that success
story.'
Already worth £12 billion a year, the sector's turnover - driven
by major policy and regulatory drivers - is expected to grow to between
£20bn and £30bn within 15 years. Studies conducted by WRAP
indicated that recycling SMEs will require £1.5 billion in funding
between 2003 and 2018, including significant levels of equity investment
that the market is currently failing to supply.
Running for up to 10 years, with investments being made during an initial
three-year period, the fund is expected to provide equity finance to between
10 and 15 early stage recycling or waste management SMEs. Qualifying companies
will be those that can demonstrate an economically sustainable market
for their products or materials but face difficulty in raising commercial
equity finance. Co-investment will be sought wherever possible - to act
as a catalyst for engaging other investors - but the SMEs will not be
required to secure the match funding which has often been a major barrier
in the past.
An official launch of the fund will be held in the Autumn and WRAP's Business
Development Service will hold a series of events around the country to
enable businesses to engage with the fund.
Ian Simm, managing director of Impax Asset Management, commented:
'We would like to congratulate WRAP, Wastepack, Barclays and Partnerships
UK in completing the launch of The Recycling Fund. This is a very exciting
moment to be active in the UK recycling sector, and the Impax team has
already started work to identify and analyse investment opportunities
for the fund.'
£1/2
Million Glass Recycling Facility gets Underway
Work has begun on a new £1/2 million plant in Scotland to process
recycled glass into high value filtration media for the treatment of drinking
water. On Friday 16th May, David Hamilton, MP for Midlothian, turned the
first sod at the ceremony at Dryden Aqua's site near Dalkeith. Part of
a project supported by WRAP (the Waste
and Resources Action Programme), the development could significantly change
the UK water filtration market in the future and has received considerable
political support in Scotland.
'We are delighted to see a progressive Midlothian-based company leading
this innovative venture, and receiving financial and technical support
from a UK-wide programme such as WRAP,' said Mr Hamilton.
Specialists in water and effluent treatment technology, Dryden Aqua has
developed a new water filtration media using recycled green and brown
glass. The new plant will be the first commercial-scale facility in the
UK for the production of high quality Advanced Filtration Media (AFM)
for the filtration of drinking water and other applications, including
municipal and industrial wastewater treatment and swimming pool filtration.
It is expected to reach full capacity in 2005, and will produce 20,000
tonnes of AFM a year.
The project has received funding totaling £237,500.00 from WRAP
under its R&D funding programme, with additional funds from the EC
Life-Environment Programme, Midlothian Council, Scottish Enterprise Edinburgh
and Lothian and Scottish Water. Landfill Tax money from Viridor Credits
and the ShanksFirst Fund has also been made available through the Business
Environmental Partnership in conjunction with REMADE Scotland.
In addition to building the production facility, the other aims of the
project are to achieve product certification from the Drinking Water Inspectorate
and to establish market acceptance by the UK's water companies of the
suitability of high quality AFM as a filtration media for drinking water
and wastewater treatment. Involving further research and trials, this
would allow AFM access to a potential market of around 230,000 tonnes
a year, according to the latest estimates, as well as opening up significant
export opportunities.
Research to date indicates that AFM could offer substantial benefits over
traditional media at a competitive cost. Trials conducted under a previous
pilot programme at Scottish Water's Fairmilehead site in Edinburgh showed
that AFM performs as well as sand, and offers additional advantages including
longer life and the ability to remove both colour and particles below
15 microns. This improved filtration action reduces the need for additional
chemical treatment and offers the potential for significant cost savings.
'Creating efficient markets is the most important step towards improving
recycling levels in the UK and this project will help to develop a high
value end market for recovered glass,' explains Andy Dawe, WRAP's material
sector manager for glass. 'In addition, the manufacture of AFM requires
green and amber glass, and therefore complements existing recycling efforts
by the glass container industry, which requires predominantly clear glass.'
Research on the markets, and the regulatory requirements with which AFM
must comply, has progressed rapidly and some of the results will be published
this week on the WRAP website (http://www.wrap.org.uk).
Three interim reports, prepared by Dryden Aqua, cover the markets for
AFM, the new plant and the manufacturing process, and a review of the
specification requirements and certification process to obtain approval
for AFM from the Drinking Water Inspectorate.
A fourth report will also be published comprising a detailed market assessment
of the application of AFM in drinking water treatment. Prepared by Entec
UK Ltd and funded through Biffaward and WRAP, with support from the Institute
of Wastes Management and Northumbrian Water, the report reviews UK water
filtration practices, and identifies market opportunities and barriers
associated with the uptake of AFM. A Life cycle costing exercise compares
AFM to traditional filtration media and an assessment is also made of
the wider opportunities for AFM and recycled glass in water industry applications
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