Projects & Contracts November 2005

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Installation 27 Days: Raided 1 Day: Good As New 4 Days - That's G-Span Structural Glazing

When Urban Splash converted St Peter’s, one of the oldest churches in Liverpool, into a modern, sophisticated restaurant and wine bar, G-span was selected to supply and fit the 3 storey frameless glass façade for the entrance to the new city centre venue.

Speed was critical and from the original enquiry on the 3rd August the structural glazing was designed, manufactured and fully installed on the 30th August. The complete façade was made up of 8 single glazed 15 mm toughened glass panels each 1185 cm x 3045 cm with a Portello frameless glass entrance assembly. All were fixed to structure with the G-span bolting system.

Then between Sunday 11th and Monday 12th September thieves tried (unsuccessfully) to break in! In doing so the entrance door was damaged and one complete glass panel was shattered above the door.

G-span received the call on the Monday, surveyed the damage, manufactured a new toughened glass panel, repaired the entrance unit and installed the new panel on Thursday 15th September in time for the official opening.

‘This combination of quality, flexibility and service is behind the tremendous impact that the G-span system has had on the market in just 12 months.’ Says the company.

All G-span frameless glass structures are produced entirely in-house to meet the most demanding specifications and have been tested to exceed CWCT and BS EN 13830 standards and customers have the choice of supply and fit or supply only. As this recent case study shows supply and installation can be completed in 4 to 6 weeks and any remedial work can be carried out within 48 hours anywhere in mainland UK.

Tel: 0151 523 3131
Email: mailto:enquiries@g-span.co.uk


Pilkington Cleans Up with Activ™ at its Liverpool Branch

When it came to re-glazing more than 30 windows at its Liverpool branch as part of a £75,000 refurbishment project, Pilkington wanted a cost effective product that would not only reduce the need for cleaning, but would also provide clearer, smarter-looking windows, and where better to look than to its self-cleaning glass Pilkington Activ™.

‘With its worldwide success and excellent customer satisfaction testimonials, Pilkington Activ™ is becoming the first choice glazing product for many residential and commercial developments; and using its own proven self-cleaning system to revamp its commercial office further underlines the confidence Pilkington has in its products.’ Says the company.

Pilkington Activ™ has a dual-action coating that reacts with ultra-violet rays and rainwater. The ultra-violet rays present in natural daylight react with the coating to start a photocatalytic process, which breaks down and disintegrates organic dirt. To further minimise the need for maintenance, Pilkington Activ™ is hydrophilic which means that when rainwater hits the surface, it is spread evenly over the pane and, as it runs off, takes the dirt with it. Compared with conventional glass, the water also dries off very quickly without leaving unsightly drying spots.

All of the windows were replaced with double glazed units comprising Pilkington Activ™ and Pilkington K Glass™, which reduce noise penetration and increase energy efficiency, in addition to maintaining a 'just cleaned' appearance.

Commenting on the project, General Manager George Davis said: ‘Pilkington has occupied the building since 1976 and this is its first major refurbishment. We are in a regeneration area and there are a lot of improvements going on locally in anticipation of Liverpool being the European City of Culture in 2008. Using Pilkington Activ™ for our windows has not only saved on maintenance costs but is also the best possible way of proving to our customers that the product works and that we believe in it totally.’

The project also included the installation of a refurbished cutting bench and renovation of the kitchen and washroom areas. Further redecorating is planned for later in the year.

Web: http://www.pilkington.com


A Successful Partnership

Deceuninck fabricator, Dempsey Dyer, is entering the final stage of a three-year contract agreement with Kirklees Neighbourhood Housing to refurbish ageing windows and doors as part of the organisation’s Decent Homes programme, set out by the Government in 2000.

As a result of the Government’s manifesto – that all homes meet a ‘Decent Standard’ by 2010 - Kirklees Neighbourhood Housing was formed during 2002 with the key responsibility of managing around 27,500 council homes on behalf of Kirklees Metropolitan Council.

Having already established a successful partnership with Kirklees Metropolitan Council for nearly a decade, Dempsey Dyer was chosen as the preferred partner to carry out the extensive refurbishment programme with a proposed completion date of April 2006.

During the two years, Dempsey has successfully replaced thousands of windows manufactured from the Deceuninck 60mm 1800 Series which was specified to improve conditions for residents by reducing noise penetration and heat loss while also offering low maintenance benefits.

The properties remained fully occupied throughout the refurbishment programme that was undertaken by Dempsey Dyer’s approved fitting teams. The company’s quality of manufacture, effective workmanship and courteous working methods - working directly from depots to minimise tenant disruption – resulted in Dempsey well exceeding the 90% tenants satisfaction survey set out by the Tenants Association. As a result of this satisfaction report, a letter of recommendation was subsequently submitted to the Prime Minister’s office.

Director of Dempsey Dyer, Tom Dyer said, ‘Social Housing contracts are some of the largest and most complex projects likely to be encountered by window companies and require effective and efficient project management throughout the whole process. We are delighted with the continued success we have had with Kirklees and are very confident of future success.’

Dempsey Dyer manufacture 1000 windows per week from the company’s site in South Kirkby.

Tel: 01249 816969


Architects Choose Masterframe for Luxury Eastbourne New Build Apartments

Benchmark, the architectural practice for new build developer Fivewalk Homes, installed 100 Masterframe sashes in a luxury project in Eastbourne. The Victorian style properties in the Sunnymead development are valued from £300,000 to £800,000 each. Masterframe's Heritage range sashes were all made to specification, matching the replacement timber windows which were part of a refurbishment of existing houses on the same site.

Benchmark's owner, Andrew MacKelden, comments: ‘From an architectural point of view, Masterframe's windows are the most attractive and authentic looking PVC-U vertical sliders on the market - even the bead trims look like putty. Detailed mullions in the top opening of the sash help make Masterframe the market leader for vertical sliders.’

Benchmark has been using Masterframe's windows on luxury properties for five years.

‘When we looked for sash windows we looked at all that was available on the market as we do with each project, and Masterframe came out on top for quality, price, delivery, service and specification design. The project took two years to complete.

‘Using a reliable supplier is vital to meet deadlines. Masterframe delivers the right products on time, with no damage in transit - the full package.’

Tel: 01376 510410
Web: http://www.masterframe.co.uk


Romag Marches On

The Salvation Army has opened its new, state-of-the-art international headquarters. Architect Carpenter Lowings had the vision of a welcoming place designed to be a highly modern building using North East based glass specialist Romag to supply the glass.

The open and airy feel is achieved by using large amounts of glass, which was specified by the architect. Romag's toughened laminated glass was installed by Dane Architectural onto the roof and walls of the chapel building. The specification varied in different locations but Romag says that its expertise in bespoke glass processing enabled the company to take the variations in its stride. A combination of low iron glass, which enhances light transmission and reduces the green tint which is apparent in normal glass, as well as extensive use of Romag's California Series solar control laminated glass, enabled effective solar control to be combined with maximum light transmission.

As the Salvation Army's International Headquarters, the building will act as offices, administration centre, meeting point, chapel and sanctuary. The chapel where Romag's glass is installed is the centrepiece of the building. It hangs over the entrance into the public space, radiating a golden light at night when lit from the inside. Another interesting feature is that during the day it reflects the image of the sky into the chapel.

It is estimated that in excess of five million people a year walk between the Millennium Bridge across the River Thames and St Paul's Cathedral and will pass the new building. Thanks to Romag's expertise they will be able to see clearly into the glazed structure, which has already won two Gold awards in the City of London's Considerate Contractor Scheme. With the vista of St Paul's Cathedral in the background standing guard, the stunning glass and concrete structure that is 101 Queen Victoria Street has achieved its vision of being a welcoming place where people could immediately feel at ease.


Glass UK Staircase Radiates Light

When Barr Architects brought the particularly tricky concept of creating an internal glass staircase for a three-storey town house in Kensington, specialist glass processor Glass UK rose to the challenge to bring the project from design through to completion in just 10 weeks.

Being rather tall, narrow and with very little natural light, the architect's vision was to construct a glass staircase in the middle of the building which would act as a prism and radiate light and a feeling of space throughout the house.

‘We approached Glass UK,’ explains Nathan Barr, ‘and by combining our ideas together with their engineering skills and expertise in glass, we came up with an outstanding solution that met and exceeded our expectations. In a lot of properties like this, the central stairwell is often dark and dingy, so we wanted to remove the existing staircase and replace it with a striking new one of toughened glass.’

The unique new turning staircase is a complex feat of engineering that rises through all four levels of the house. Neil Sharda, General Manager of Glass UK, says, ‘There is no steel in the structure. In fact the entire staircase is made of glass, including glass risers with triple laminate glass - three 12mm pieces - and clear toughened laminate.’

Together with the design and engineering support from its sister company, Metal UK, Glass UK not only helped Barr Architects develop this stunning and novel glass staircase, it was also able to take the project from concept through manufacture to installation within the demanding timescale required to minimise disruption to the owners.

Nathan says, ‘There is not another staircase like this in London. I have worked with Glass UK and Metal UK on a number of projects now and I know that if we come up with a concept, no matter how complicated the calculations and technical details, they will find a way of engineering it to create an exciting and beautiful result.’

As a specialist in producing oversize double glazed and laminated units, Glass UK provides bespoke glazing solutions to the architectural and glass trade industries. Through its parent company LMC, Glass UK can also offer a full range of design, manufacturing and installation services to support specific customer needs.

Tel: 01895 629940
Web: http://www.lmcgroup.co.uk


Comar Aluminium Profiles Used at Ladram Bay

Comar Architectural Aluminium Systems supplied aluminium profiles for the elegant Ladram Bay Holiday Centre. MPS Architectural Aluminium, a Comar approved fabricator, installed glazed façades for this complex envelope.

The proximity to the sea presented several issues at planning stages. The building is exposed to unusually strong elements and MPS Design Team worked closely with Comar’s Technical Department to ensure that the correct wind loadings were calculated. To minimise the impact of coastal elements, the aluminium profiles were polyester powder coated to a brown RAL colour, which was marine guaranteed.
The colour was calculated to blend the holiday centre with its natural surroundings.

The Holiday Centre is sited next to a public right of way and it was the legal requirement to minimise the potential sun glare. For this reason solar-reflective glass was installed into doors, windows and window walling, including the Balcony’s Glazed Barrier.

Comar 2 window walling, Comar’s cost effective alternative to curtain walling, was used for the striking 25 metre long terrace façade on the first floor. The semi-circular roof of the façade’s top elevation, which mimics the shape of the surrounding hills, provides an unusual feature to the terrace. Comar 2 incorporates casement Comar 5 windows for opening vents. Comar 7 swing doors are hung direct onto Comar 2 to provide the entrance to the terrace. The same Comar 2 and 7 combination is used to create ground floor entrances and emergency exits. Because all Comar systems are completely integrated, slim sight lines are maintained throughout the façade.

From concept to design through to installation Team MPS Aluminium utilised both in house expertise and the resources available via Comar.

Architect ARA Architects
Contractor FW Carter Ltd
Fabricator MPS Architectural Aluminium
Location Devon
Systems Used Comar 2, 5 and 7


Sapa Completes £1.5M Social Housing Contract

Work has been completed on a £1.5m glazing contract for the London Borough of Camden by Sapa Building Systems’ fabricator, Clivnars.

The project to transform the eight 1930s buildings that make up Ferdinand Estate involved over 1800 of Sapa’s Monarch thermally broken vertically sliding windows as well as bottom hung windows and residential doors. Conscious of the need to preserve the appearance of the buildings the project was subject to careful scrutiny by the local planning department who worked with Sapa’s Specification Team and consultants Dearle and Henderson to ensure the design of the new windows was in keeping with the overall building design. 

The project to replace the windows of all 273 flats took nine months and involved close co-operation between fabricators, Clivnars, the main contractor, Concrete Repairs Ltd, Dearle and Henderson and the local authority’s project team to ensure minimal disruption and maximum on-site security and safety throughout the installation programme.

Sapa says that its success in securing the prestigious Ferdinand Estate project is a reflection of the company's widely recognised expertise in this specialist market.  A long-established relationship with Camden Council meant that the Council could be confident in Sapa’s ability to work with them through the residents’ consultation process that is the key to the success of projects of this type and scale. The need to source and provide suitable samples for planning approval in conjunction with the glass manufacturers Proto Sealed Units was also of paramount importance with the project.

http://www.sapagroup.com


Lessons in Style from SAS

A multi-million pound investment by Newcastle City Council’s first Private Finance Initiative scheme is the new Heaton Manor School in Jesmond Park West, Newcastle and one of the largest schools in the North.

Designed to meet the changing needs and challenges of a modern school, the building is equipped with all the latest technology and Bovis chose a glazing system from Senior Aluminium Systems (SAS) which was installed by fabricators Albann Architectural.

Purpose-built, Heaton Manor’s striking curved entrance comprises SAS SD manual doors and Part L compliant SPW 600 window system. Classrooms are also kept bright and airy thanks to the SPW 600 windows which are used extensively throughout the school.

SAS’ SPW 600 is a high performance casement commercial window and door system designed to meet the thermal insulation demands specified in Part L. The range includes fixed lights, top hung, side hung, tilt turn and overswing windows, as well as single and double rebated doors. A range of mullions and transoms allows large composite windows to be fabricated.

The new build also features SAS SMR 900 glazed curtain wall, an advanced curtain wall system that is designed for site erection to create elegant façades to the highest industry standard.

With just under 2000 11-18 year pupils, the new comprehensive community school now encompasses state of the art specialist areas for ICT, science, design & technology, art, music and drama lessons; and an impressive new sports hall, gymnasium, fitness studio, tennis and netball courts and two floodlit synthetic pitches.

Independently owned, Senior Aluminium Systems offers a one-stop aluminium and powder coating service for the architectural aluminium glazing market. Providing high performance glazing products with a responsive and personal service, SAS operates from three service centres in Denaby Main, Newport and Livingston.

Tel: 01709 772600


Striking Use of Colour for Award-Winning Mixed-Use Development in Glasgow

A futuristic new residential and commercial development in Glasgow has been completed, featuring the use of colour and glazing systems from architectural aluminium specialists, Technal, to provide a striking contrast to the city’s Victorian centre.

Designed by Davis Duncan Architects, The Matrix has already won award commendations in the Scottish Design Awards and the National HomeBuilder Design Awards. The architects collaborated with the internationally renowned artist Richard Wright to create a lively and colourful landmark building.

Technal’s MC curtain walling, which is framed by black rainscreen cladding, carries large 2.4m high panels of glass, and spans the full height of each storey on the south elevation to flood the living spaces with natural light.

The glazing specification – 8mm toughened and 8mm laminated glass – meets the required acoustic performance, and architectural interlayers in a palette of rich colours were applied to both clear and reflective glass, which glows vibrantly at night and complements the coloured aluminium panels during the day.

Commenting on the design, Grant Robertson, Director, Davis Duncan Architects, said, ‘The MC system has a slim profile and yet is sufficiently robust to allow us to use large expanses of glass that achieved both the artistic composition and the functional form we were looking for. We could also fit doors, windows and insulated panels into the system.’

Technal’s FXi52 balcony doors and casement windows were inserted into the curtain walling. All the glazing systems were finished in a dark grey polyester powder coating for a contemporary appearance and were fabricated and installed by Saint-Gobain Solaglas.

Web: http://www.technal.co.uk


Coalville's Refreshing Conservatories for Lime Tree Village

Sheerframe approved window fabricator Coalville Glass & Glazing has started the latest phase of its contract to manufacture and install conservatories for prestigious new homes at Lime Tree Village in Warwickshire, one of the select developments by Retirement Villages plc, using the new Sheerlite roof system from L.B. Plastics.

Coalville is producing conservatories for a large proportion of the 150 properties at Lime Tree Village, which is located close to Rugby between the rural Warwickshire villages of Bilton and Dunchurch. Exclusive to those aged 55 or over, the village consists of privately-owned two-bedroom cottages, bungalows and apartments set within a comfortable, tranquil and safe environment.

As conservatories become an increasingly popular option with those housebuilders that are keen to keep in line with consumer expectations, Coalville Glass & Glazing has developed an excellent reputation throughout the Midlands for this aspect of fenestration. The company says that key to this success is Coalville's use of the advanced Sheerlite roof, which it uses in conjunction with the Sheerframe 6000 window system, both from L.B. Plastics whom it has worked with since 1989.

Under its contract with Benfield Construction, the main contractors for the development, Coalville has so far manufactured and installed 41 conservatories at Lime Tree Village. All conservatories are a three-facet Victorian style in a modern contemporary 'hooped' design.

The Sheerlite roof and Sheerframe windows combine to meet the high aesthetic standard required at Lime Tree Village due to its historic location. At the heart of the development is the magnificent Cawston House, an Edwardian mansion that has been painstakingly restored to provide a focal point for residents complete with restaurant, bar, meeting room, library and snooker room.

Ray Whitehorn, director of Coalville Glass & Glazing says, ‘With the homes at Lime Tree Village really setting the standard for quality in this growing sector of the new homes market, we are delighted to have been awarded this contract by Benfield.

We have been working in the newbuild market for many years and with our commitment to quality and the continued support of L.B. Plastics, we fully expect to keep increasing the number of housebuilders that we work with.’

As one of the UK's first window fabricators to switch to the Sheerlite roof, Coalville says that it is already very familiar with the benefits that this advanced roof system offers. ‘As well as providing a wide selection of style options, Sheerlite is designed to be totally fabricator and installer friendly, being fast and simple to install and universal for use with all PVC window systems’.

Tel: 01773 852311
Web: http://www.sheerlite.co.uk


Dame Gracie's Villa is Revamped with Stylish Steel Windows

A large residence in a fashionable area of north London - originally built for one of Britain's best loved singers - has been sympathetically renovated with a member of the Steel Window Association supplying W40 windows and doorsets, which keep faith with the property's original styling.

Dame Gracie Field's distinctive home in the Frognal area of Hampstead was completed in 1935 with Universal Suite windows being chosen as the original fenestration. Seventy years on and SWA member, NSB Casements was called upon to manufacture new W40 system windows to match the rusting old frames.

The painstaking refurbishment work has been carried out for the new owners under the guidance of Hatton Garden-based architects, Springett Mackay Architecture. The main contractor to whom NSB Casements supplied some 25 steel windows and doors was J & Z Construction from The Vale in North West London.

The partner in charge of the work for Springett Mackay, Matthew Springett, comments: ‘Although this building isn't listed it is in a conservation area and is quite unique, having been designed and built for Gracie Fields during the 1930's in what could be described as 'French Mediterranean villa style'.

‘The planners were looking for the replacement windows to be in steel which wasn't a problem as the client was seeking to renovate the place like-for-like. The house had the original steel windows still remaining, but they all needed replacing, mainly using the W40 system but switching to W20 where the turning radius for the curved heads was particularly tight. The place looks very good now.’

The W40 windows and doorsets produced by NSB were all glazed with 26 mm thick IG units featuring the use of low-E glass and argon gas filling, producing a U-value of 2.1 W/m2K.

Tel: 020 7637 3571
Email: info@steel-window-association.co.uk


Metal Technology First Class at Roehampton University

Architectural aluminium systems company Metal Technology and Exterior Profiles was responsible for the design and fabrication of bespoke doors, windows and curtain walling, worth £1.8m, to Roehampton University’s relocated Whitelands College. Architects for the project were Sheppard Robson with Y J Lovell as main contractors.

Metal Technology was asked on behalf of the architect to develop a number of new profiles to create a bespoke pod frame for the windows. The architect wanted these to extend past the line of the window interface and chose a range of nine different colours to accentuate this feature on  several hundred of System 420 casement windows which are featured on all elevations of the building.

In a bold design, Metal Technology’s System 17 curtain walling and 18-30 polyamide doors have also been used on the 3 storey glazed stairwells which are adjacent to the original Grade 1 listed Parkstead House. The grey/white concrete of the accommodation block complements both the fine Georgian buildings and the contemporary architecture. 

Whitelands has maintained its prestigious status by providing state-of-the-art lecture spaces, seminar rooms and laboratories and 304 new self-catering en-suite study bedrooms for resident students. Founded in 1841, it is one of four Colleges of Roehampton University and is near Richmond Park.

Metal Technology, a member of the CWCT and CAB, celebrates its 20th anniversary this year.

Tel: 028 94 487777
Email: mailto:info@metaltechnology.com
Web: http://www.metaltechnology.com

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