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New Windows Transform Welsh College

Staff and students at a leading Welsh horticultural college are facing a warmer winter, with the added benefit of lower heating bills, thanks to the greater thermal efficiency of new PVC-U windows manufactured by Total Glass and installed by Flintshire Windows Ltd.

Standing in 91 hectares of picturesque grounds overlooking the Dee Estuary, the Welsh College of Horticulture at Northop, North Wales is renowned as a centre of excellence for horticulture, catering for students of all ages. It celebrated its bi-centennial anniversary last year.

Offices and learning resources are located in the Haydn Williams building, which includes laboratories, a library and a state-of-the-art IT and Business Suite. The original 50-year-old single-glazed steel windows, some measuring up to two metres square, were replaced with modern equivalents in the building's imposing ivy-covered façade by Flintshire Windows. Manufactured from the Profile 22 70mm bevelled profile, the forty replacement white PVC-U casement windows incorporate Georgian bars to retain the character and aesthetics of the old building.

The installation was not without its challenges, as Alec Garratt, one of Flintshire Windows' directors explains: ‘Although the sheer weight of the larger steel windows made their removal difficult, the installation went smoothly. All the old frames were dismantled using an angle grinder and the steel went for recycling. To minimise disruption to the college, the work had to be carried out during the summer break. Everything was completed on schedule to the customer's satisfaction before the students returned.’

The college's Estate Manager, Austin Morgan, says everyone praised the quality of workmanship and attention to detail throughout. Commenting on the installation, he says: ‘The fitting team showed great consideration in working with us as some of the rooms were still in use. Replacing the draughty old windows is a priority for us as we are concerned about rising energy prices and their impact on our heating bills to maintain adequate levels of comfort.’

He adds: ‘As a result, the new windows have made a huge difference to the appearance of the building and we'll certainly feel their thermal benefits when winter comes. They've transformed the place!’

Total Glass gave technical assistance to Flintshire Windows on the window specification as part of its customer support package which offers tailored business advice to help its customers prosper. For further information on Total Glass, contact Stuart Waring on 0151 549 2339 or visit the website at http://www.totalglass.com.

Kawneer, the manufacturer and supplier of architectural aluminium systems, has recently contributed to the development of Lincoln College. Designed by CAD Associates, the structure makes extensive use of Kawneer 1202 curtain walling and 1202S structural silicone glazing, supplied and installed by Pendant Aluminium.

Lincoln College is a further education college situated in the heart of the historic city. The forty-two week design and build contract in conjunction with primary contractor Linpave Building Ltd, comprised the complete overhaul and refurbishment of the principal college building, the Abbey Building, and extensions to the Temple Building.

A major part of the development involved stripping back the 45,000 sq ft five-storey structure to the original concrete frame and removing the existing concrete panel façade. This was then replaced with Kawneer’s full height 1202 and 1202S curtain walling, incorporating a feature walkable Brise Soleil on every storey. The design also showcases a feature entrance and atrium constructed in full height structural glazing.

Kawneer’s curtain walling system was specified for the development as it met with the extreme technical constraints of the project.

The Abbey Building was originally constructed in the late 1950’s and required a great deal of attention to detail of fixings and expert specification to give strength and durability to the old structure, which the 1202 system provided. The 1202 system offers flexibility in design, performance and ease of installation incorporating zone drainage as a design characteristic, where each glazed panel is self drained. The 1202S system was specified as it is available as a four sided structural silicone glazed system to suit the individual project requirements and also has an opening vent option. The use of structural silicone combined with the internal aluminium frame allows for a flush exterior façade.

In addition to the external façade, the redevelopment also involved extensive internal modifications including the provision of state-of the-art science laboratories, along with new teaching areas and a refectory and the replacement of all building services. The Temple Building, which is home to the School of Construction, was expanded significantly during the project.

Olav Holm-Johansen of CAD Associates commented: 'The project was quite a challenging one as we needed to work within the structural parameters of the existing building, while providing a brand new external identity. Kawneer’s innovative products were selected for the project on the basis that the company's systems have a proven track record, with guaranteed performance and the ability to meet with the detailed technical specifications of the project while being aesthetically pleasing.'

Lincoln College has recently been awarded Centre of Vocational Excellence status as part of a national initiative by the Learning and Skills Council. This will provide opportunities for capital and revenue investment in the College facilities and will help satisfy the high demand for construction training in the region.

REHAU-Polytec 50 Chosen by Berkeley Homes

Berkeley Homes’ latest development of luxury apartments in Aylesbury, Bucks features the UK’s first multi-faceted installation in the REHAU-Polytec 50 PVC-U curtain walling system.

The centrepiece of the new Observatory development is a multi-storey, circular glazed tower which would traditionally have been fabricated using aluminium.

However, REHAU and its installer Express Glass and Glazing worked closely with Berkeley Homes to design and install the tower in PVC-U as a more modern and cost effective alternative.

The 14 metre glazed tower is a feature of many of the 45 apartment interiors and also forms a rooftop solarium and gives access to a luxurious roof terrace.

The REHAU-Polytec 50 system was launched in the UK market in 2004 and is winning acceptance amongst specifiers and developers as a fast and easy solution for multi-storey curtain walls. The company says that it has slimmer sight lines than previous PVC-U systems and competes head on with aluminium in terms of performance and durability.

This is the largest single installation yet completed in the new system but other recent projects have included similar new build residential developments, individual bespoke properties and commercial buildings.

Alongside the REHAU-Polytec 50 curtain walling, Express has also installed more than 700 windows fabricated in REHAU’s S706 70mm system in the remainder of the Berkeley Homes development.

Tel: 01989 762600

Artisan Installs Masterframe Sashes in Conservation Area B&B for Over £1000 a Window

Denbigh-based Artisan Conservatories, Windows and Doors recently replaced 10 windows with Masterframe's Bygone Collection PVC-U sashes in a townhouse in Conwy.

‘The property is a Bed and Breakfast in a world heritage site within the walls of Conwy Castle,’ explains Artisan's owner, Ian Gibson.

‘It's a beautiful conservation area. We took a sample window to the planning department so they could be sure that these windows were in keeping with the property, and complied with building regulations. The customer, Mr Naughton, paid over £1,000 a window - the margins on Masterframe's sashes are impressive.’

 
(L-R) The Town House before and after

Mr Naughton says the benefits outweigh the costs: ‘The windows are superb. They're in keeping with the original Victorian style of the timber sashes we had taken out. They look like traditional sash windows but noise is reduced, and they're easy to clean. Our B&B, The Town House, is three stories high on a busy main road, so noise was a problem.

'We also couldn't get them cleaned because the window cleaner's ladder would have to be in the middle of the road - far too dangerous. Customers who have been visiting our B&B for years have been surprised at how much difference the windows have made to the house. It not only looks better, it's much quieter inside too.’

Tel: 01376 510410
Web: http://www.masterframe.co.uk

FrameXpress Makes its Mark at the M.O.D

Midlands fabricator, FrameXpress Ltd, based in Telford has recently supplied all the replacement products for a large Ministry of Defence project based near Salisbury.

Shropshire Windows replaced all the original windows and doors throughout 26 Ministry of Defence properties. The contract, worth in excess of £100,000 meant Shropshire Windows had to replace a large number of differently sized windows with new pvc-u systems.

Working for such a sensitive government department it was vital that the order was manufactured accurately and that it was delivered on time.

Carl Duthie Managing Director at Shropshire Windows has used FrameXpress for many years on all his installation projects. Shropshire Windows has seen steady growth over the years and the company prides itself on the reliable service it gives to customers.

Carl Duthie comments, ‘One of the main reasons for returning to FrameXpress is that we know we can rely upon the quality of the products supplied. The support service is second to none and I know I can rely upon the team for help and advice should I need it.’

He continues, ‘In such an aggressive business sector it is important to consider costs when pricing any job. With the prices, range and quality available at FrameXpress I can be confident that the products are competitively priced and that my customers have systems that are dependable and secure.’

Mark Westbrook comments, ‘Both Stuart and I pride ourselves on providing superior standards for our customers, ensuring that quality and service remain a priority. It is reassuring to know that Shropshire Windows feels confident that we are the right choice for supplying systems on such an important and sensitive project.’

FrameXpress: Mark Westbrook/Stuart Green: 01952 581100
Shropshire Windows: Carl Duthie: 07811 710504

Duraflex Gets Top Marks at School

The PVC-U Diamond Suite from Duraflex has been awarded top marks for easy maintenance and thermal efficiency by an Essex Comprehensive School.

Longstanding Duraflex fabricator, Window-Tech (Trade) in Romford has recently supplied 45 replacement windows for Abbs Cross School in Hornchurch. Duraflex's 70mm Bevelled System in a Brilliant White finish was selected for the £32,000 contract to match the School's existing timber frames.

The new windows at Abbs Cross School have been installed in ground floor classrooms by Epping-based Window Maintenance Services and include green aluminium panels to low-level glazing. All windows feature Pilkington K toughened glazing for safety and security purposes, plus the addition of bronze anti-sun glass to south-facing windows to create a comfortable working environment for staff and pupils. Security is further enhanced by the choice of Duraflex's internally beaded frame option, together with the latest four-point locking system.

The Duraflex 70mm System benefits from a 5-chamber profile, which achieves a U-value well within current building regulations in England, Wales and Scotland - an essential requirement for public sector contracts such as schools and colleges.

Window-Tech (Trade) regularly supplies Duraflex windows and doors for installation in schools throughout the southeast of England. ‘We've worked with Duraflex since I set up my own fabrication business back in 1991 and the company’s support over the years has played a key role in Window-Tech's success,’ comments Bob Wallis, Proprietor of Window-Tech (Trade). ‘We work on a regular basis with a number of domestic and commercial installers and find that with the Duraflex Bevelled and Featured Suite we can satisfy virtually any performance and aesthetic demands.’

Tel: 08705 351351
Web: http://www.duraflex.co.uk

Beaufort takes Temple Sky High

The refurbishment of a high-rise housing block in north London includes aluminium windows and doors from Beaufort Secure Design. Harlow-based Temple Windows recently completed the £330,000 fenestration contract for Green Horizons Housing as part of the company's ongoing regeneration of the properties it manages in Edmonton for the benefit of residents and the wider community.

The Beaufort aluminium system replaces high maintenance timber frames at the 26-storey Mendip House. A durable solution that requires just a wash and wipe, aluminium is naturally resistant to corrosion and discolouration - all of which add up to lower maintenance costs. In addition, the Beaufort range offers thermal efficiency in accordance with Document L, which also means lower fuel bills for residents. Ray Dennis, founder of Temple Windows, comments, ‘A number of blocks in the area have been refurbished using other systems, but Green Horizons Housing felt that the Beaufort product was superior in terms of strength, durability and appearance.’

A total of 441 externally glazed aluminium window units and side screens have been installed at Mendip House, together with 172 double doors fitted to gain entry to the balconys and 10 entrance doors in a complementary design. A classic casement window style was specified from Beaufort's 70mm deep direct fix outer frame system, with slimline transoms to maintain equal sightlines. A brilliant white finish was chosen from a comprehensive range of standard and special colours. The specification of soft coat glass, argon gas filled sealed units ensures full compliance with current Building Regulations on U values.

All work had to be carried out quickly and efficiently as tenants remained in occupation throughout the refurbishment. Also, access to the site and secure storage facilities were severely restricted as the block is located within the Edmonton Green complex, with a shopping precinct and offices at ground level. Ray continues, ‘Dependable service and back-up from Beaufort helped a difficult job to run smoothly and with minimal disruption to residents.’

Ray and his experienced team have undertaken hundreds of quality commercial and thousands of domestic installations. Temple started fabricating the Beaufort aluminium system about four years ago and finds it suitable for all types of new build and refurbishment project, from tower blocks and offices to schools and hospitals. Indeed, Temple reports a significant rise in sales since taking on the Beaufort system, ‘Beaufort's high performance product range and excellent technical support has certainly played a key role in securing contracts,’ concludes Ray.

Tel: 01633 29 40 40
Web: http://www.beaufortsecure.co.uk

Pyroguard Drives Up Safety Standards at Vauxhall

CGI's Pyroguard fire glass is helping to ensure safe working conditions at Vauxhall's Ellesmere Port car plant. Wirral-based John Knight Glazing, the specialist glazing arm of John Knight Glass, has installed Pyroguard 7.2mm Wired fire glass in manual and robotic spray paint booths. The 60-minute integrity rated glass is also used to provide fire resistant screens along walkways and in other assembly areas where there is a potential hazard from fire or explosion.

Vauxhall's Ellesmere Port plant in Cheshire operates 24 hours a day and has an annual production capacity of more than 180,000 vehicles. John Knight Glazing has an ongoing contract with the plant to install Pyroguard fire glass in any new facilities as required, as well as to replace glass in the event of breakages. ‘And CGI can supply the Pyroguard glass conveniently sized cut-able sheets, which makes for quick and easy installation on site,’ comments Steve Gurnell, Managing Director of John Knight Glazing.

Pyroguard 7.2 mm Wired fire glass has been selected by Vauxhall as it meets the plant's required fire safety specification. The glass is a 3 ply wired stockable laminated fire glass with the added benefit of radiated heat, provided by a specially formulated resin interlayer. As well as being fire resistance tested to BS 476: part 22, the Pyroguard range has been successfully tested to EN 1353-1 and other international standards: it is classified E30/EW30 to EN 13501-2. The glass is also impact safety certified to BS6206 Class B and EN 12600 Class 2.

In addition to the 7.2mm Wired fire glass specified by Vauxhall, CGI's Pyroguard is available in a clear version, and 11.4mm thickness. The range also now includes a choice of Satin, Master or Stippolyte finish. Pyroguard is widely available from CGI's nationwide stockist network.

John Knight Glazing has been a CGI stockist for approximately ten years. Steve concludes: ‘In addition to offering high performance products that are competitively priced, CGI is also very helpful and informative when it comes to advice on specification, and is always able to meet our delivery deadlines.’

Tel: 020 7078 6660
Web: http://www.cgii.co.uk

On the Road to Style

Systems supplier, Senior Aluminium Systems (SAS), has given a new lease of life to a development at 95 McDonald Road, Edinburgh. 

With fabricators Nortek Aluminium, SAS has refurbished the luxury office and residential complex with a high performance glazing system.

Combining traditional architectural influences with modern simplicity, SAS supplied its SMR 900 curtain wall and Part L compliant SPW 600 windows for the newly built area; and screens with curved heads are featured in the existing brickwork, all to the rear of the building which is a mixed use of flats and some office accommodation.

To the front of the development, SAS’ SMR 900 high performance curtain walling has been used to create the visual façade of the Hanover (Scotland) Housing Association offices. Polyester powder coated a light green colour, SMR 900 is an advanced curtain wall system that is designed for site erection to the highest industry standard. SD doors are also incorporated throughtout the redesign.

Independently owned, Senior Aluminium Systems offers a one-stop aluminium and powder coating service for the architectural aluminium glazing market. SAS operates from three service centres in Denaby Main, Newport and Livingston.

Comar Commissioned for Plymouth Office Blocks

Comar Architectural Aluminium Systems and Alan Spear are regularly engaged by the Rok Group and were commissioned to assist on two new office blocks in Plymouth, one of them is the company’s new local office.

Technical departments liased closely as there were various finishes to abut to. Alan Spear installed Comar 5lt 45mm windows of various configurations with locking handles, trickle vents, restrictors and extended cills. The Comar 6 curtain walling to the entrance was shaped and to ensure high weather performance fitted with Comar 7 heavy-duty doors.

The project is double glazed and powder coated to a standard colour. This prestigious development is in a new and prominent area of Plymouth adjacent to other large companies.

Architect- Atkins, Walters, Webster
Fabricator- Alam Spear Ltd.
Main Contractor- Rockbuild
Project Value- £70, 000
Comar Systems- 5Lt, 6 and 7
Location- Plymouth

Complete New Building Envelope for One of Glasgow's Largest Office Schemes

The refurbishment of one of the largest office buildings in Glasgow has been completed. 3,500sqm of Technal's high performance aluminium curtain walling was fabricated and installed by Systems Aluminium in a £2.5m contract to replace the entire façade of Buchanan House.

Built in the 1960s, the 10-storey building is the Scottish headquarters of Network Rail and was refurbished and extended by developers Stannifer. An additional floor was added to the north wing, bringing the total office accommodation to around 245,000sqft.

Project architects, Coomer Cromar designed a completely new envelope for this prominent building, which has transformed its appearance into a modern, high tech landmark and contributed to the rejuvenation of the city centre.

Curtain walling systems from architectural aluminium specialists, Technal, were specified for a combination of performance and value. Three variations of the MC suite carry large 3.6m wide spans of 28mm double glazing.

MC grid, and MC Trame Horizontale and Verticale curtain walling were suspended from a secondary steel structure, which wraps around the building's original concrete frame. Unusually, the entire façade was installed from the roof downwards and mast climbers were used for the final phase to remove the need for scaffolding.

Smoke grey reflective anti-sun glass was selected for the project to complement the dark grey aluminium profiles of the curtain walling. Technal also supplied top hung FXi casement windows, which were inserted into MC Trame Verticale on the gable ends of the building.

The MC Trame system will accommodate from 6mm to 32mm glazing, and gives specifiers the choice of accentuating the vertical or horizontal lines across the building envelope using distinctive aerofoil profiles. Other options in the MC range include standard grid curtain walling, sloped, faceted and roof glazing, and top hung or tilt/turn concealed vents to offer natural ventilation whilst maintaining a continuous flat façade.

Web: http://www.technal.co.uk

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