Projects & Contracts February 2006

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Beaufort Takes a Well Rounded View

A spectacular round window in a North London church reflects the versatility of Beaufort's aluminium system. Part of the major refurbishment of St Mark's Church in Barnet, the window features an intricate design based on a traditional Victorian rose window. The Church's stunning new addition is the work of Approved Beaufort Fabricator, Quantum Windows based in Corby.

The architect for this challenging project specified the slimmest possible profile, so making aluminium an obvious choice. The finished window combines all the benefits of 21st century design and technical performance without compromising the original architectural style of the historic Church.

The window's complex circular pattern required extreme precision during the fabrication process, as Tony Britten, Managing Director of Quantum Windows explains: ‘The window has a diameter of 2400mm and comprises four main sections contained within a specially shaped Georgian bar inside the sealed unit. It was also absolutely vital to cut the curved profile to exactly the right lengths in order to ensure a perfect circle once the sections were all connected together.’ The window frames and bar were all fabricated by Quantum using Beaufort's 70mm Classic Direct Fix System in a brown powder coated finish.

The £2,500 window has been installed in the eastern end of St Mark's by the refurbishment project's main contractor, Jarvis. The Vicar, Father Mark Williams, is said to be delighted with the result and reports a positive reaction from his congregation.

Beaufort's extensive range of aluminium window and door systems has been developed to accommodate specific and varied needs across all markets. The slim sightlines, elegant styling and inherent strength of the Beaufort system made it a good solution for the window at St Mark's, says Managing Director, Nigel Yates:

‘Successfully creating such a large, complex window is a classic example of how much can be achieved with a versatile aluminium system like Beaufort's, utilising the skills and experience of both ABS in Nottingham who created the curves and, of course, one of our Approved fabricators Quantum Windows.’

Tel: 01633 29 40 40
Web: http://www.beaufortsecure.co.uk


New Century Windows Safely Lands Nottingham East Midlands Airport Contract

Synseal fabricator New Century Windows has safely landed a contract at Nottingham East Midlands Airport. The total contract for the offices of facilities departments Units 33 and 34 included 135 Synseal Shield Windows, five French doors and a single door.

‘New Century Windows has always been a trade fabricator,’ explains Robert Cassidy, Managing Director. ‘But recently we have been looking at getting into contract work. This was the first tender we've submitted and we were obviously delighted to win the first contract we ever tried for.’

Tel: 01623 443 200
Web: http://www.synseal.com


Pilkington Pyrostop Provides Grade I Protection for Historic Bloomsbury Building

Victoria House, a seven-storey office and retail development, has been completed in the heart of Central London. The complex, designed by Alsop Architects, is a Grade II listed building overlooking Bloomsbury Square.

A major feature of the project are two full height atria with dramatically suspended meeting room pods, which required high performance, laminated, full height structural glazing glass.

Alsop Architects also specified Pilkington Pyrostop for the fire doors and fire fighting cores throughout the building and fire engineered glazing for the atria, to meet the rigorous safety specifications of the project, as well as providing maximum visual clarity.

Pilkington Pyrostop provides both the integrity requirements of a barrier to hot gases, and flame, as well as very effective insulation from the heat of a blaze in the event of a fire. It complies with precise temperature criteria defined in European and ISO test standards.

Considering the historical significance of this building, it was ideal for this particular project.

Duncan Macaulay of Alsop Architects said: 'Our aim for this project was to refurbish this fantastic building to a high standard, providing a contemporary mixed-use space, whilst paying respect to the original art deco and neo-classical finishes. Pilkington Pyrostop helped us to achieve this aim, as it boasts the strength, transparency and durability needed for maximum safety, together with a pleasing aesthetic quality.'

Victoria House has been a major London landmark since 1922, when it was built for the Liverpool Victoria Friendly society. Today, the building has been refurbished to house a modern seven-storey office space with ground floor retail unit and fine dining restaurant together with a 41,390 sq ft state-of the art basement gym.

Web: http://www.pilkington.com


Brochure Convinces Planners that Masterframe Sashes Fit in Conservation Area

York Vale Conservatories used 10 Masterframe Windows vertical sliders in a £30,000 new conservatory to match timber sashes in an Edwardian-style property in Newton-on-Ouse, a conservation area.

It took two to three months to finally get planning permission but Jim Casey, Managing Director of York Vale, was determined. ‘I invited the planners to the showroom so they could see for themselves the high quality and authentic details of Masterframe's Classic Range. But the Masterframe brochure I sent was enough to convince them that the windows would look good in a conservation area. You really can't tell the difference between the original timber windows in the house and those on the new white conservatory. Now we have had approval from the council, other planning issues should be a lot quicker.

‘This was a big achievement for York Vale. It's the first job we've done using Masterframe, but it’s one we are proud of and a good advert for future works. Having Masterframe as an option sets us at the higher end of the window market.’

Tel: 01376 510410
Web: http://www.masterframe.co.uk


Solaglas Looks Skyways
 

Solaglas Contracting North has recently completed a project to glaze the Skyways development, the new headquarters for Littlewoods Shop Direct Group in Speke, Liverpool. The project with a total build cost in excess of £25 million and designed by CDA Edinburgh & Manchester, was awarded to Shepherd Construction North West and took ten months to complete.

The project made up of 3 separate developments includes 2 new builds and the refurbishment of a Grade ll listed aircraft hangar.

Skyways House is a stunning refurbishment of a 1930's aircraft hangar converted to provide the new headquarter's main office space. The original entrances have been re-fabricated by Solaglas using Technal MC curtain wall screens glazed with an outer leaf of SGG tempered solar control glass and inner leaf of clear tempered glass incorporating a low-emissivity coating. Access via the north elevation is provided by an all glass, power assisted, revolving door and glass pass doors operated by card readers. The south screen with integrated 600mm wide solar control aerofoil fins by Levolux, provides access to a restaurant via two automatic aluminium sliding doors.

 

Skyways 2 provides new build office and storage facilities where Solaglas has installed Technal MC curtain wall screens glazed with high performance sealed units. An outer leaf of SGG tempered solar control glass is teamed with clear tempered glass incorporating a low-emissivity coating.

The east elevation of Skyways 2 has been fitted with an aerofoil 'cap' designed to provide the required solar shading and to be aesthetically in keeping with the aeronautical flavour of the overall development. A facetted rooflight provides natural light to the internal office space atrium, via high performance SGG Lite-wall sealed units incorporating a matt white pvb interlayer to minimise solar glare, structurally bolted to exposed steel roof beams. An all glass, power assisted revolving door & pass door with touch sensitive handles powered by compressed air, provides access to the front of Skyways 2. Rear access to Skyways 2 and entrance to Skyways 3 support building is provided by aluminium and glass high security, automatic revolving doors operated by card readers.

Project Details:
Client: Littlewoods Shop Direct Group
Contractor: Shepherd Construction North West Limited
Architect: Comprehensive Design Architects
Solaglas Project Manager: Mr Gary Moylan


Clearwater Revival

Providing a focus for the regeneration of Swansea's Maritime Quarter, the National Waterfront Museum Swansea has opened to the public, making extensive use of the Pilkington Planar frameless glazing system.

This exciting new landmark for the Swansea waterfront involves the renovation of an existing grade II listed warehouse building and the creation of new galleries, which together house artefacts from Wales‚ maritime and industrial history telling the story of industry and innovation.

Specified by Wilkinson Eyre Architects, Pilkington Planar was the natural choice for this project as the architects were looking for a powerful, narrative design to make the museum a key Swansea tourist destination and landmark for the city.

Pilkington Planar provides a flush glass surface using countersunk holes and stainless steel fittings to fix back the glass façade to the structure instead of the conventional framing systems. The result is a fully engineered system with the minimum of structure and the maximum visual clarity.

Specialist Pilkington Planar accredited installer, Parry Bowen, installed the Pilkington Planar system and worked closely with Wilkinson Eyre to ensure that all technical and visual requirements of the project were met. Not only does the system provide fantastic visual quality into the building, but the frameless glass system also creates a stunning exterior facade that is a welcome addition to this newly regenerated area.

Wilkinson Eyre Architects commented: 'Pilkington Planar worked really well on this development and met all of the technical constraints of the project. We needed a glass system that was strong and durable, yet aesthetically pleasing and sympathetic to the re-development of a listed building.'

Further information can be obtained via the Pilkington website http://www.pilkington.com/planar or by calling the Pilkington Helpline on 01744 692000.


SAS in the City

A new lively and flourishing community of fashionable restaurants, bars and apartments has revitalised the Old Brewery Quarter, off St Mary’s Street in Cardiff, with help from Senior Aluminium Systems (SAS).

Working closely with fabricator, Alurite Ltd, aluminium systems supplier SAS provided its glazed curtain walling, windows and doors to give a new lease of life to the project. The products featured in a number of shops and restaurants, were chosen for their durability and high performance qualities.

 

At the heart of the high profile city centre development is a cosmopolitan open air piazza, surrounded by stylish glazed leisure space and luxury loft-style apartments.

Strips of SW 400 heavier weight windows, specified to be thermally broken and double glazed, bring a touch of style to the new apartments and SAS doors open out onto individual glazed balconies. The windows were constructed using mitred and mechanically crimped corners with support chevrons and cleats to ensure accurate alignment.

By day, the Old Brewery Quarter is a bustling arena of shoppers and casual diners and SAS’ SCW curtain walling and windows provide a light and airy atmosphere. At night, the hotspot comes to life with glazing reflecting the fluorescent lighting adding a trendy sparkle to the area.

SCW is a proven cost effective solution for low to mid-rise applications and with a 50mm wide face dimension, the system offers a range of mullion depths to cater for differing structural conditions.

Independently owned, Senior Aluminium Systems offers a one-stop aluminium and powder coating service for the architectural aluminium glazing market. Providing high performance glazing products with a responsive and personal service, SAS operates from three service centres in Denaby Main, Newport and Livingston.

http://www.senioraluminium.co.uk/


Clearshield Adds Value at Versatile Glass Company

Recent contracts for P&M Dabner reflect the added value benefits of Ritec's ClearShield glass surface protection system, especially on sandblasted glass. The Kent-based firm specialises in sealed unit production and decorative glass and has been applying ClearShield in its factory premises for ten years.

Sandblasted retail display panels for a leading London store and a glass staircase with non-slip sandblasted treads are two of the company's latest commissions to be surface treated with ClearShield as a protection against staining and discolouration.

In addition to decorative items, conservatory roof units also receive the ClearShield treatment, leaving the glass resistant to general dirt and weathering, making it easier to clean and keep clean.

The ClearShield System has been developed by Ritec for the conversion of high maintenance, unprotected glass into Low-M (Low Maintenance) Glass). It features a proven polymer formulation that bonds chemically to the glass, leaving a transparent, 'non-stick' surface. It is ideal for the type of decorative glass techniques offered by P&M Dabner, which includes a range of sandblast finishes, acid etching and hand ground backgrounds.

General Manager John Bonney, comments: ‘Sandblasted glass is particularly vulnerable to stains, such as fingermarks, which are difficult to remove because of the textured surface. We also produce decorated glass panels for pubs, which are subject to discolouration by tobacco smoke.’ Glass treated with ClearShield protects against this kind of contamination and marking and so retains its attractive appearance for longer. John continues: ‘It also means cleaning time and frequency is significantly reduced and no harsh chemicals are required, which saves our customers time and money. And when combined with Ritec's recommended after-care programme, treated glass can look and perform like new for years to come.’

Ritec's ClearShield system is available in the standard ClearShield Glass Protect formula, together with specialist versions for different applications, including ClearShield Sandblast Protect, as used by P&M Dabner, and ClearShield Shower Protect. Ritec also offers its customers free training, marketing assistance and technical advice.

Further information on becoming a Registered ClearShield Applicator is available by calling Ritec on 020 8344 8210 or visit http://www.ritec.co.uk.


Express Glazing Contractors Halts Elephant and Castle
 

Parking was not a problem when Express Glazing Contractors Ltd brought the Elephant and Castle, London to a standstill as it closed a four lane 'red route' and redirected London Buses to park a 200 tonne crane, erected by a 37 tonne crane to reglaze 1/4 tonne glass units to the atrium of a Government Building, over 100 feet in the air.

 

'We were on site from 5am to 6 pm with 20 men to replace 3 insulated double glazed units of 3 x 1.5 metres approx. size, each weighing about 1/4 tonne to an atrium over a Government building. The preparation took over 3 months to organise road closure,bus diversions,police and council approval.' said Paul Rogers of Express Glazing Contractors.

'However, the most critical aspect was the weather (we had to make a decision 48 hours prior based on weather reports which are not that accurate), particularly the wind speed as the crane at over 200 feet in air had a maximum wind speed above which it could not operate and we had a wait for over 2 hours when the wind speed was too high and we nearly had to cancel the works with resulting costs and time.The unpredictability of the weather and size of crane made this job such a challenge.'

Tel: 020 7619 6900
Email: sales@expressglazingcontractors.co.uk
Web: http://www.expressglazingcontractors.co.uk


Coalville Delivers the Right Concept for Social Housing

Sheerframe approved fabricator Coalville Glass and Glazing has completed the latest in a series of projects for one of the Midlands’ leading social housing developers, as part of a long established partnering arrangement.

Coleshill-based Concept Development Solutions, which is a key provider of urban regeneration projects, affordable and purpose designed sales housing, is recognised throughout the Midlands for its expertise and innovation. It has just completed a development of apartments and houses which are for sale on a shared ownership basis in New Basford, Nottingham for Tuntum Housing Association, all featuring Sheerframe 6000 system windows manufactured and supplied by Coalville.

Keith Merrick, Project Director for Concept Development Solutions says, 'We have worked with Coalville for a long period of time and the company provides an extremely good product and service. The high quality of our developments has helped us establish an excellent reputation in the social housing market and the key to our success has been our long term partnering with suppliers like Coalville.'

'From a production perspective, Coalville helps us hugely. Our site managers continue to be impressed with the fact that their window opening formers and completed profiles are always exactly the same – this means the finished Sheerframe window slots in easily and quickly, saving time and money.'

The new development completed for Tuntum is located at Mount Street, New Basford in Nottingham. This provides six 2 bedroom apartments and ten houses, two of which are 3 storey townhouses. Tuntum specialises in providing housing and support services for people on low incomes and is one of Nottingham's fastest growing and innovative housing associations with over 1,000 homes in management and development.


Darby Glass Produces some Nice Curves for Hull College

With its sweeping curved glazing, Hull College's new Faculty of Media and the Performing Arts is a dynamic example of exciting architectural use of glass.

The new faculty in the town's George Street is proving something of a showcase for Darby Glass and its expertise in producing curved double glazed units, in this case with silicon edging.

The units, made in accordance with Document L and with a Low E coating, utilise 6mm Pilkington K and 6mm clear toughened glass. They have been used in a profile something akin to the famous 'flat iron' building in New York, called Toughbend™ with the curved units featuring 1500mm radius pressed bends for better visual quality.

Overall, Darby Glass's Scunthorpe plant produced 53sq.m. of the Toughbend™ curved units - some 1931mm x 2m high and others 2037mm x 2m high. Meanwhile, a further 350 sq. m. of flat units were also produced at 1886cm x 2m high.

‘This was a really nice job for us,’ said Darby's Technical Manager, Chris O'Connell, ‘not only from a manufacturing point of view, where it's good to be able to show what we can do, but also from an architectural point of view.

‘So often architects can be persuaded that the adventurous route is not feasible or is too expensive, but in this case DLA Architecture overcame any cost worries and the end result has proved they were right to do so.’

From an installation standpoint, James Moss of installers, Commercial Systems International of Hull, was pleased with the quality of the units as the installation had to be carried out to a very tight programme.

‘We've worked with Darby Glass before,’ he said, ‘and had no qualms about quality. Darby had no problem working to an agreed deadline with the work being completed on time.’

Tel: 01724 280044
Web: http://www.darbyglass.co.uk


Cadogan Gardens Fitted by D R Services

When the building at 19 Cadogan Gardens in London required conversion into 28 luxury apartments, D R Services provided its expertise and product range for the interior fit-out.

The conversion is in the heart of London's Chelsea area and involved the redevelopment of a parade of shops, a former chapel, former fire station, car showroom and workshops, to provide 28 flats of shops and a basement car park.

Cadogan Gardens is a residential development of the highest quality, set around a landscaped courtyard. The Paul Davis Partnership were the architects responsible for redesigning the £7.85 million development, which included a number of retail units on the ground floor. The project involved the retention of facades to the three buildings plus bridging over a shallow tube tunnel. The traditional appearance of the late nineteenth century Victorian building strongly contrasted with the contemporary approach to the planning and detailing of the interior space.

For the 22 apartments, D R Services supplied sliding door gear for the foyer and designed and manufactured shower enclosures, with bifold doors and side panels. Some of the doors were 1180mm for easy entrance, with some doors on half glass panels with 180 degree fold back.

D R Services specialises in tailor-made frameless glass shower enclosures which are available with a complete range of clear polycarbonate seals, towels bars, handles and knobs. The range has been designed for functionality while providing a high level of aesthetic appeal, qualities that the designers of the Cadogan Gardens apartments were seeking.

Tel: 01992 447122
Email: info@drservices.co.uk


Daedalian Glass Panels say 'Thank You' to Donors

The major donors who helped fund Roxburghe House, a new NHS 21-bed Palliative Care Unit built within Aberdeen city centre, have been 'thanked' in a striking manner, via three glass donor panels designed, made and installed by Daedalian Glass.

Wall-mounted side-by-side and taken as a whole, the panels represent a montage of the topography of Aberdeenshire. Each one has a base of pebble shapes cast in heavy Gaffer Glass, a lead crystal from New Zealand. These feature the names of the three main stakeholders NHS Grampian, Macmillan Cancer Relief and the Big Lottery and are lit from behind by stainless steel lightboxes. Depending on the angle of light striking the surface, the glass appears either pink or green.

Also, set one behind the other and lit from below, are individual sheets of sandblasted bullseye glass creating a sense of dimension and depth to the designs that represent heather, fields, trees and finally, mountains.

On each front panel have been sandblasted the names of other donors. These have been etched into the surface to be clearly legible, but not to such an extent that they dominate the whole.

The panels were commissioned to recognise the efforts of the numerous Macmillan Fundraising Committees, supporters and other major donors, including The Big Lottery and NHS Grampian, who raised the £5.2million needed for the building.

Daedalian's reputation for using glass in a series of art forms has escalated in recent years, with clients from a variety of backgrounds contracting Daedalian to design and manufacture a series of vastly different commissions. A number of these can be seen on the Projects page of the company's website http://www.daedalian-glass.co.uk

Roxburghe House is run by NHS Grampian and opened in August 2004 after less than three years of fundraising by Macmillan Cancer Relief. Taking a leaf out of Blackpool Hospital's book, where Daedalian was asked to create a plaque for the same purpose, Macmillan Cancer Relief commissioned the company to create something for them that was, as Davia Walmsley, Daedalian's founder and chief designer says : ‘clear, positive and legible’.

The three panels, which are in the main reception area of Roxburghe House, complement other commissioned artworks, all of which are designed to create a restful ambience for the unit.

Commenting on Daedalian's work, Helen Gauld, the Service Manager for Palliative Medicine and project manager for the initiative said : ‘Throughout, our relationship with Davia and her team was highly interactive. We built up a great rapport, which made this particular aspect of the completed building great fun to be part of.

‘Typically, they understood that this is something we have to live with for a long time, and it needs to be appreciated by a complete cross section of patients and visitors. Hence, they produced large work samples that helped convey what the finished job would look like, which was a tremendous help and gave us confidence that the end result would be what we were expecting. Needless to say, the result is stunning!’

Tel: 01253 702531
Web: http://www.daedalian-glass.co.uk


CGI's Wireless Appeal

CGI International's unwired Pyroguard Stippolyte glass provided the solution when Hanover Housing Association was looking for ‘modern glass for a modern door’. Hanover was replacing fire rated front doors at its sheltered accommodation near Oldham and decided that a wired glass would not create the right appearance aesthetically.

All 18 flats in the three blocks at Croft Head, Royton, have had new doors installed from the Homesafe Doors range. Fire rated composite doors now replace the original doors which incorporated Georgian wired glass and had been there since the flats were built in 1972. With glass panels both top and bottom, Hanover felt that an unwired glass would suit the new look better and Pyroguard was specified cut to size.

CGI's patented process uses a resin which is injected between layers of glass and which operates as a fire resistant pane with impact safety, but without the need for wire mesh. CGI's Pyroguard is normally used as clear, unwired fire glass but is also available as a Satin or Master, as well as the Stippolyte finish chosen for the project at Royton.

Hanover Housing Association and the residents of Croft Head are extremely pleased with the results. A spokesperson for Hanover said ‘In a brand new composite door, we felt traditional Georgian wired glass didn't complement the look. We wanted modern glass to match a modern door. The doors satisfy all current fire regulations, the residents are happy with them and so are we.’

Hanover specialises in the design, development and management of housing for older people and those with disabilities, and manages over 10,000 rented properties throughout England. Pyroguard has proved so successful that it may be used again at other Hanover properties.

Tel: 020 7078 6660
Web: http://www.cgii.co.uk


You Can Bank on Romag

When Dane Architectural won the balustrade contract for the new head quarters of the Royal Bank of Scotland, a key element was the provision of specialist panels from Romag.

Having previously worked with Romag on a number of successful contracts, the company was Dane’s natural choice for this prestigious project. The balustrades were part of a high level walkway and staircase, many of the panels were of a complex shape and all had holes drilled for point fixing. The designers required a very high standard both for safety and aesthetic reasons. Romag was chosen for the job after submitting samples of the company's glass, this demonstrated Romag’s techniques, which helped to achieve a superior finish.
 
Romag worked very closely with Dane Architectural which was the installer on the project. Romag supplied around 1500 toughened laminated and heat soak tested glass balustrade panels.
 
The new building in Edinburgh is now the Bank’s World Headquarters providing administrative support to its network of branches and is testimonial to its recent expansion. The whole project now comprises of the main headquarters for 3500 staff, and associated buildings incorporating leisure, conference and training facilities and an 80-acre parkland site.
 
'Once again Romag has demonstrated its commitment and flexibility with designs in glass, the nature of design means that nearly every project needs a bespoke solution from the team of experts at Romag, which is probably why it is a leader in this field,' says the company.

http://www.romag.co.uk/


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