Projects & Contracts January 2004

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A1 Called to the Rescue

Eurocell Fabricator, A1 Window Systems, of Clifton in Nottinghamshire has recently fitted a number of Eurocell Ultimate 70mm windows to Digby Court in Nottingham. A1 was called out by the Nottingham City Council due to a crisis with the previous windows and immediately set about preparing for the refit. ‘We assessed the situation quickly sorting all the necessary requirements including a Sky Lift which would be needed to lift a fitter and the windows into place during the installation. As a result of our continued commitment to quality of service the council would not hesitate to use us on any future emergencies.’ said Melvyn Walker, A1 Window Systems.

A1 Window Systems has strong supplier links with a number of key councils throughout the UK with a great deal of the company’s work derived from this sector. A1 is also increasing production to serve its growing trade division, as well as continued development of the local retail sector.

A1 – 0115 9141 999
Eurocell – 01773 842 100


Regent Street Offices given HansenGlass Treatment

ThermoCool™ high performance insulating glass units, FortPlus laminated toughened floor panels and toughened etched glass for curtain walling and structural glazing have all been supplied by HansenGlass for the creation of an atrium, transforming the image of an old Victorian office building standing on London’s Regent Street.

The specialist glass manufacturer was involved on the reconstruction of 48 Warwick Street as the preferred supplier of Melayway Glass Assemblies, the sub-contractor for all of the curtain walling, roof glazing and other fenestration. The leading architectural practice of RHWL was the design consultant employed by The Crown Estate.

Steven Field, Technical Director for Melayway, comments: ‘The atrium on the Regent Street building belonging to The Crown Estate transforms what was originally a very dark and dingy Victorian interior. Its roof takes a complex, elliptical shape sweeping down and is supported by vertical curtain wall screens.

‘HansenGlass is a glass supplier we use regularly and one we even partner with if the project calls for it. In this instance HansenGlass supplied us with double glazed units for the roof – featuring a toughened upper leaf over a laminated lower for extra safety – and 10 and 12 mm FortPlusTM toughened glass for the structural glazing.

‘While we carried out the majority of the design work connected with the roof and other major elements to the atrium, we rely on HansenGlass to check all of the calculations to ensure such factors as expansion, contraction and thermal shock are correct. This has been a very successful project.’

Both the internal elevations to the atrium, mainly fronting circulation spaces, and alcoves around the lift lobbies also feature HansenGlass’ products. The floors at the lift lobbies featured FortPlus laminated with Cerocco sandblasting for privacy.

Glass bearing Ceraphic dot matrix patterns as an architectural decoration, and other sections having different densities of Ceraphic screenprinting acid etched effect were also supplied by HansenGlass to form all glass partitions between offices.

Contact: Graham Chung
Tel: 0151 545 3000
Email: mailto:sales@hansenglass.co.uk


Centurion u-PVC Services Protects Village Hall

Great Bradley Village Hall is a popular venue, used by many locals for a wide range of activities such as Scottish dancing, yoga, lectures and classes as well as private functions and local gatherings. The hall is cared for by a local committee, which made the decision to refurbish the hall’s window frames after the originals had weathered and deteriorated after many years’ use.

‘The village hall was very cold during the winter months,’ said Committee Treasurer Sidney Buchs. ‘The original window frames were draughty and we had to turn the central heating up full just to keep the rooms warm. This was producing over the top bills.’ The maintenance of the wooden frames was also proving anything but cost effective. ‘We considered a weatherseal system but quotes we received were unrealistic for what was essentially a short-term measure. We had to think of the future; future users of the village hall, the future Committees and future funds.’

With money made available through the Lottery ‘Awards for All’ grant, St Edmundsbury Borough council and the Suffolk Environmental Trust, the £12,000 project was given the go ahead. The committee put the job out to tender and received quotes from many contractors, finally settling on local u-PVC specialists Centurion u-PVC Services, a family concern started in 1997 by Robin Goldson and now run by brother Tim and sister Charlotte. ‘Surprisingly, the Centurion quote was the best in terms of product and also the cheapest,’ says Mr Buchs. ‘Centurion were quite simply the only solution.’

Centurion demonstrated Masterframe products to the satisfaction of the Village Hall Committee and soon had the job completed. ‘We’ve always used Masterframe vertical sliders,’ says Tim Goldson. ‘The project was problem free and two of our fitters had the work completed within a week.’

The windows on the village hall – originally a school building dating from the early 1900s - included a selection of typical sash windows on the front of the building with two stunning Gothic-style sliders at each end.

‘It was imperative to maintain the original look of the gothic windows,’ says Mr Buchs. And with this in mind, Centurion delivered the spec to Masterframe who duly obliged with bespoke gothic style u-PVC frames.

‘Masterframe’s gothic sliders are really something to look at,’ says Goldson. ‘They’re about 2 metres wide by 2 and a half metres high and they really make the building.’

Mr Buchs and the Great Bradley Village Hall Committee were delighted with the finished product. ‘We hoped to encourage more use of the village hall by making it warmer – and the result has been magnificent. The hall is now very comfortable: much warmer, much quieter and the frames are magnificent. Centurion have done a superb job.’

Email: mailto:sales@masterframe.co.uk
Web: http://www.masterframe.co.uk


Soho Smartened with Pilkington Planar

Novello House, in the heart of London's Soho district, has been rejuvenated, with the Pilkington Planar™ frameless glazing system from Pilkington Architectural playing an integral part in both the internal and external design.

Built in 1906, the building was occupied by music publishers Novello until owners, Crown Estates, made the decision to convert the building into offices. The refurbishment includes a roof extension, remodelling of the core around two large atria and the renewal and replacement of staircases and other structural elements to give a clear, open plan space.

The most striking installation of the Pilkington Planar™ structural glazing system is in the entrance atrium within the inner courtyard, where a vertical glass wall and roof have been created. This comprises double glazed Pilkington Planar™, 12mm/16mm/6mm using Pilkington K Glass. Over 640 sq. m of Pilkington Planar™ was required to create an eye-catching focal point at the entrance to the building. Complementing the wall in one corner of the courtyard is a stair tower, with two external sides comprising 12mm/16mm/6mm Pilkington Planar™.

Internally, a number of staircases have been renewed using double glazed Pilkington Planar™ to create an airy, light environment. Charles Henshaw Ltd developed and installed the glazing to architects Rolfe Judd's specification and also designed the structural steelwork required as a support for the glazing. 'The refurbishment includes pop out windows in the atrium,' comments Jerry Almond from Henshaws. 'We worked as a partnership with the architects, main contractors Mace and Pilkington to devise a solution to integrate the steelwork and the glazing with the windows and the result is a great success. The use of Pilkington Planar™ glazing has transformed the appearance of Novello House.'

The success of the Pilkington Planar™ frameless glazing system lies in the interaction and operation of the whole concept, rather than the isolated performance of individual fittings or glazing components. Strength and durability are essential specification factors and the Pilkington Planar™ system offers both.
This is achieved by the use of specially designed, highly engineered and tested 316 stainless steel bolts countersunk into the glass to provide a flush, strong glass exterior surface.

Crown Estates is the freeholder for the scheme and the developer is Benchmark Group.

Web: http://www.pilkington.com


Stafford UPVC Completes School Work

Eurocell Profiles fabricator, Stafford UPVC, has completed a PVC curtain walling installation at Moorhill School in Cannock. The work was completed over the course of a week whilst the school was fully operational. Stafford UPVC were initially called upon due to the poor quality of the existing curtain walling, combined with the need of the school to be fully refurbished for the inclement weather over the winter months.

‘We received the call from Mrs Barbara Peck, Headmistress at Moorhill, after she had received a recommendation, and we were only too happy to help. We are winning more work within the public sector due to the high standards of our service, as well as the quality of Eurocell’s product. As a result of completing this initial contract with the school, a number of other opportunities have arisen in the immediate vacinity with a combined potential value of £150k.’ said Dair Hendry, Stafford UPVC.

Stafford UPVC has been with Eurocell for over six years now and fabricates the Ultimate 70mm Window System. Stafford is one of a number of companies nationwide who are supported by Eurocell’s commercial Manager Eric Gale who is actively seeking to develop the commercial fabricator network.

Stafford UPVC – 01785 246 516
Eurocell – 01773 842 100


Dynamic Duo Delivers Rare Design

K2 key dealer, Crest Conservatory Roofing Systems has teamed up with key dealer Dave New UPVC Products and created the conservatory industry’s top double-act by installing a unique design with stunning results.

The assignment, at a stone-built domestic dwelling in Portland, Dorset, presented the challenge of designing and installing a conservatory roof system that followed the same pitch as the house in order to maintain the roofline. The installation is seven metres long, three and a half meters deep and the lean-to is 35°.

Dave New of UPVC says: ‘This was a real challenge - the PVC frame had to replicate the wooden frames already on the house as it is located in a conservation area.’

Crest Conservatory Roofing Systems supplied this structurally engineered roof which incorporates a lean-to design with a projecting central ridge feature.

Neil James of Crest Conservatory Roofing Systems says: ‘We’re delighted to have been able to supply the products for this exclusive project. Dave New did a fantastic job installing the conservatory and the result is truly beautiful.’

For Crest enquiries please call 01656 745185, and for Dave New please call 01639 632798.

Web: http://www.k2conservatories.com


Duraflex gets Residents Vote

Residents at an apartment block in Chigwell are looking forward to a warmer winter and lower fuel bills courtesy of replacement PVCu windows from the Duraflex Diamond Suite. Longstanding Duraflex installer, the Window and Conservatory Company in Upminster, has recently fitted over 100 new PVCu windows, together with high security communal doors, at the two-storey residential building in Sands Way, Chigwell.

Alongside improved thermal efficiency, easier cleaning and compliance with the latest fire escape regulations were key priorities for Sands Way Residents Association in its search for new windows and doors. With these issues in mind, PVCu proved the clear choice to replace the building’s 20-year old timber windows, with the Duraflex Diamond Suite meeting all the residents’ technical and aesthetic requirements. The high performance system carries all the necessary BSI and BBA accreditations including compliance with Part L, and in fact already surpasses the more stringent Scottish level of 1.8W/moK.

The new windows were fabricated by Essex-based Window-Tech (Trade) Ltd using Duraflex’s 70mm Featured system in a Brilliant White finish. The system is fully featured, rather than scotia or ovalo, and because the detail is within the line of the original bevel, it is very fabricator friendly. Designed to add instant ‘kerb’ appeal, the profile’s classic styling replicates the appearance of timber frames. Classic side opening casement windows were selected for the Chigwell project to complement the architectural style of the flats. In addition, communal PVCu doors from the Duraflex range have been supplied as part of the refurbishment programme. Complementing the fenestration design, the doors also feature the latest locking systems to ensure optimum security for residents.

A well-established domestic and commercial installation business, the Window and Conservatory Company was set up by Ken Rhodes in 1977. Duraflex has been the company’s preferred PVCu system for more than 15 years. The Featured Suite, which now accounts for almost 20% of Duraflex sales, is proving particularly popular with Ken’s customers, ‘The Sands Way Residents Association looked at other PVCu systems and were most impressed with the Duraflex Featured Suite. I believe it has distinct advantages over similar products on the market in terms of both looks and performance, and that gives my company a real edge in a competitive sales situation,’ comments Ken.

Contact: Neil Roberts
Tel: 08705 351351
Web: http://www.duraflex.co.uk


The Litchfield Group Scores a Hole in One

The clubhouse at Warwick Golf Centre was radically transformed when three key products from The Litchfield Group of Companies were installed.

Sheerframe windows and Hometrim PVCu cladding and roofline products from L.B. Plastics Ltd, as well as a made-to-measure Masterdor from Manse Masterdor Itd, transformed the timber building, which has served the members of the club for the last 30 years.

Owner of the golf centre, Mrs Dunkley, said, 'We are really pleased with the installations. The clubhouse has been transformed and all of the members have commented on how much better it now looks.'

In order to improve the appearance of the building and reduce the need for costly maintenance, the old timber cladding was removed and replaced with more durable and low maintenance Hometrim. Woodgrain style Mahogany cladding was used for the majority of the building and it was finished with white ogee boards and fascias.

lnstalled throughout the building were top-hung Sheerframe system 7000 casement windows with fixed lights, which are internally glazed for added security. The windows are part of the enhanced thermal performance range, which includes four chamber design, and come with co-extruded weatherseals to maximise weather performance.

To complete the refurbishment, a made-to-measure Masterdor was installed. Manse Masterdor Ltd's production technique of fitting a timber door into a PVCu frame means the system is flexible in design terms and has all the energy efficiency and good looks of a wooden door leaf, without the weather-related maintenance problems.

Local company Roger Smith Installations, a Hometrim registered installer, completed the refurbishment project on the clubhouse. Owner Roger Smith commented, 'Having installed Hometrim, Sheerframe and Masterdor for many years, I was confident that the products were a suitable replacement for the timber features, in terms of how the building would look in relation to its surroundings, overall cost and future maintenance needs.'

Tel: 01773 852311
Web: http://www.litchfield-group.co.uk


Securing the Future with Masterdor

High performance Masterdor fire doors have been installed in place of non-regulation timber doors as part of a major refurbishment project at a block of flats in Darlington.

Darlington Borough Council undertook the refurbishment of the building because many of the fittings and building components did not comply with the newer regulations and the standard of the building as a whole needed to be raised.

Clark Morrison, architectural manager at Darlington Borough Council, commented, 'We undertook the refurbishment work with set objectives in mind and by installing products which function well and have a long life expectancy, we were able to raise the standard of the building in terms of meeting requirements and to improve its aesthetics. We specified Masterdors because the range of door-sets met all of our criteria and enabled us to meet increasingly stringent regulations, whilst also satisfying our new residents.'

Darlington Borough Council was adamant that the new doors should be endorsed by a Secured by Design Licence as each door opens onto communal space. Clark Morrison, continued, 'lt is important that the residents feel safe from break-ins in their new homes, as well as protected in the event of fire. Having a strong and reliable front door can lessen many of the problems associated with communal space in flats. Our residents are thrilled with their new Masterdors and the protection they provide.'

Endorsed by a Secured By Design Licence and BS476 part 22 compliant, the Masterdor range of fire doors are available in 17 different designs and a variety of colours. Each Masterdor is made to measure, so regardless of the dimensions of the mason's opening, the doors can accommodate a deep-set, high quality locking mechanism. Masterdor fire doors can also be unlocked with a quick-release thumb turn to speed up egress in case of fire.

The 12 flats were unoccupied at the time of refurbishment due to the extent of work to be carried out, which also included the installation of Sheerframe windows
throughout.

Tel: 01423 866868
Email: mailto:info@masterdor.co.uk
Web: http://www.masterdor.co.uk


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