Projects & Contracts March 2004

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Innovative Solution from CWG

A solution developed by the Corby Windows Group cures a severe condensation problem in delegate accommodation at a busy conference centre.

A busy conference centre to the South of London had a particular problem with condensation in delegates’ ground floor bedrooms. Caused by lack of adequate ventilation in accommodation that included a shower room, the degree of condensation was so severe that mould was apparent on revels and on other areas of the rooms such as plastered and decorated surfaces.

There are no windows to the rooms. Each had only a glazed door opening to the outside so an innovative solution was needed to provide a satisfactory level of ventilation with security. Using their development and technical capabilities, CWG personnel designed an unorthodox door to replace the decaying wooden examples already fitted. For security, the new inwardly opening glazed doors have no external handles so they can only be opened from inside. Unusually, an opening vent is included in the top section of the door. For safety reasons, the window opens inwards and is a Tilt and Turn style. This means the top of the vent can be opened slightly for minimal, or hinged inwards, for full ventilation.

Products fabricated by CWG have replaced most of the windows, entrance doors and glazed areas to corridors at the conference centre. All, including the unconventional bedroom doors, were fabricated using the Rehau 70mm S706 system with Mahogany woodgrain finish externally and white internally. This finish reflects the traditional aspects of the various buildings whilst still providing a clean, light internal appearance.

Tel: 01536 409100
Email: mailto:info@cwg-uk.com
Web: http://www.cwg-uk.com


New Heights for Pilkington in Edinburgh

The renowned Wilkies Department Store in Edinburgh finally closed its doors to the public at the beginning of the Millennium. With frontages in both Shandwick Place shopping area and Rutland Square, one of Edinburgh's more celebrated Georgian squares, the building was subsequently part demolished and a brand new office complex erected on the site. Pilkington Planar frameless glazing system has now played a significant role in the redevelopment.

Many design considerations had to be taken into account including the preservation of the existing adjoining frontages of Rutland Square and the retention of the 1930s Art Deco facade of the original store. Architects, Patience and Highmore of Edinburgh, specified the Pilkington Planar system for the atrium of the Rutland Building, as it is now renamed.

The installation comprised of 10mm Pilkington Optifloat green vertical glazing supported by 19mm Pilkington OptifloatÓ fins. Over 290 sq. m of Pilkington Planar was required for the 20 metre high atrium.

'On this south side, it was essential to provide light and an outlook for the relatively deep floor plates,' explains Derek Patience of the architectural practice. 'This was achieved using the Pilkington Planar concept for the five storey high glass sided atrium. Through the use of Pilkington Planar glass, the street walls are continued from the existing stone frontages into the atrium itself, enabling the entrance area to become part of the street and the atrium edge to become the interface element, fulfilling the same functions as the original facade.'

For the roof, Pilkington Planar was again specified, using 12/2/6mm clear laminated glass for safety, extra strength and durability. 'We wanted no unsightly mullions or transoms,' continues Derek Patience. 'By using Pilkington Planar with its smooth, flush surface, we were able to make the internal architecture a continuation of the historical street on which the building is located.'

The Pilkington Planar concept provides a flush glass facade in a continuous form with no obtrusive mullions or transoms. Being a frameless concept, Pilkington Planar offers an unprecedented visual appeal combined with safety, strength and durability. The panels are fixed together using four point stainless steel Pilkington castings together with 902 stainless steel fittings providing the extra strength and durability required for such a tall façade.

Patience and Highmore designed the glazing in close co-operation with Charles Henshaw designers, with Henshaw installing the glazing as well as the structural steelwork frame. The Grade A listed office building was completed in 2002 and is now fully occupied. The contemporary design presents an open atrium and full height glazed frontage that complements the original architecture and the surrounding environment.

Tel: 01744 692000
Web: http://www.pilkington.com


New Glass Fixing a Sign of Things to Come

LMC Group's new Micropoint fixing has been used to create signage and a glass reception desk at LG Electronics‚ new headquarters in Slough, for client Slough Estates.

The Micropoint FZPG fixing, created by German specialist Fischer Fixings, is
an undercut glass anchor, which fixes glazing panels without the fixings penetrating through the glass. The fixing features in three large external signs, and a glass reception desk, all designed, manufactured and installed by the LMC Group, designer, manufacturer and installer of engineered glass solutions, and sole UK distributor for the product.

The signs each measure 3m x 1.5m and are constructed from three 10mm toughened, heat soaked, sand blasted and cantilevered glass sections.

Web: http://www.lmcgroup.co.uk


Kalwall Diffuses Natural Light

Energy saving, high insulation and light diffusion are among the reasons why Limbrick architects have specified Kalwall cladding for the new Wales National Pool in Swansea. Even on cloudy days, Kalwall diffuses natural light to create a sparkling interior without glare, shadows or hotspots.

Unlike glass, Kalwall translucent cladding gives total privacy and eliminates any need for blinds and curtains. Because it resists solar gain, air conditioning costs can be reduced without the need for external shading devices. Importantly, the cladding is highly insulating, with panel U-values as low as 0.56W/m2K, which means that designers concerned about Part L can provide larger translucent facades instead of smaller areas of glass. With increased natural daylight, energy consuming artificial lighting can also be dramatically reduced.

Kalwall is supplied and installed by sole UK distributor Stoakes Systems Ltd.

Web: http://www.stoakes.co.uk


Titon Provides Improved Ventilation and Security for Office Workers

A major window refurbishment scheme for Fife Council’s administration headquarters has given the building’s occupants improved ventilation and security, thanks to Titon’s window fittings and trickle ventilators.

Titon TV90 slot vents were fitted to 350 replacement windows to allow the council’s office workers to benefit from increased indoor air quality. The vents incorporate Titon’s Trimvent® opening principle, which has been used successfully for over thirty years.
 
The slot vents were specified with a white finish to match the offices’ interior and the external canopies in green to complement the external window frame, and achieve a cohesive appearance to the building from the outside.

Titon also supplied a range of window fittings to ensure security and user safety. Each window was fitted with Titon’s Select Espagnolette Handle in a chrome finish and matching Sobinco 490 Pivot Hinges in satin anodised aluminum finish, complete with Perimeter Locking. This was fitted to give the pivot windows extra security via additional locking points around the window.

Titon encourages a partnership approach when specifying their products. Alistair Drummond, Facilities Service, Fife Council, remarks: 'Titon helped us gain the most cost effective solution and guided us through part of the specification process. The whole refurbishment scheme has given the building a more comprehensive look, and we are now able to offer employees increased levels of indoor air quality.'

Paul Rainbird, Titon’s Partnering Manager, says: 'We always aim to understand the needs of the public sector, and work to provide the most cost-effective solution, not in terms of initial cost but for the entire product life.'

The contractors for the job were Muirfield (Contracts) Ltd, the window fabricators were Firth Buildings (Scotland) Ltd, and the PVCu system supplier was Rehau Ltd.

Web: http://www.titon.co.uk


Glazed Stairwell

A photographic studio and image library has had a Tuff-X obscure glazed stairwell installed at its premises in Liverpool by James Price PLC.

The installation consists of 10mm clear toughened glass wall panels screen printed polar white, and bonded leaves of 15mm clear toughened glass for the stair treads.

After polishing of the edges, the leaves were heat soak tested against nickel sulphide inclusions that might affect the integrity of the glass post-installation, and bonded together with a clear PVB interlayer. The stair treads were finished with sandblasted grooves for extra grip.

All glass processing work was carried out in-house by Tuff-X, which has recently invested heavily in state-of-the-art CNC and other processing equipment for toughening, heat-soak testing, drilling, edging, polishing, sandblasting and screen printing.

Combined with special lighting, the glazed stairwell enhances the building.

Tuff-X, the glass processing division of James Price PLC, operates from 40,000 sq ft premises near Liverpool’s Aintree racecourse.

The company’s close proximity to the M6/M62 motorway complex means a fast and reliable service for both the North and South of England, as well as easy access to the industrial heartlands north of Manchester and the East Midlands.

Tuff-X is one of the leading UK glass processors, tougheners and ceramic screen printers, as well as one of the largest producers of insulating sealed units for both commercial as well as domestic applications.

Contact: John McDonough or Rich Southern
Tel: 0151 523 7070
Email: mailto:tuffx@jprice-group.co.uk
Web: http://www.jprice-group.co.uk


Sunlight and Slate for Inverness Couple

The living room at this Inverness home has been dramatically increased in size using Profile 22 windows and two sets of French doors. Topped with a slate roof to keep out the worst of the Highland weather, the extension measures 7.5 metres by 5 metres.

The installation was carried out by Inverness-based Cairngorm Windows, the domestic division of Profile 22 fabricator, Alba Windows to the delight of the owners, Dennis and Irene Young who praised the high standard of workmanship.

Cairngorm Windows had installed replacement Profile 22 windows at the house two years previously and the couple, who run a decorating business, asked the company back to install the floor-to-ceiling windows and doors.

Comments Irene: ‘Although my brother Ian and his employee David built the extension, Cairngorm Windows put the finishing touches in by supplying and installing the double doors and windows.

‘They did a wonderful job from the start of the first project to this final work and we would highly recommend the company.’

The Profile 22 windows meet the energy efficiency requirements of Scottish Technical Standard Part J following recent thermal tests confirming that the company’s 70mm Fully Integrated System can achieve a U value of 1.8 W/m2 deg K.

Wall-Guarded Hot-Box tests were carried out on a 70mm Bubblex gasket window using standard Low E glass: ie: non-argon fill, hard coat with standard aluminium spacer tubes.

Tel: 01952 290910


Renovation of Double Skin Glass Roof for the 'Stiel & Rothshild' Building in Brussels

The 'Stiel & Rothshild' building - designed in 1926 by architect Armand Warny and home to fabric wholesalers Stiel & Rothshild until 1998 - was recently restored by architect Joël Claisse. Glaverbel's part in this project involved renovating the glazing for the entire building, including the superb, old-fashioned glass roof.

Double skin glass roof: a first in Belgium!

Located near the Royal Flemish Theatre in Brussels, the Stiel & Rothshild building - which recently became home to daily newspaper De Morgen - is renowned for its impressive roof (40 x 20 m) and a skylight covering the entire central section of the building. The roof is made of Stratobel® laminated double glazing featuring a solar-control glass, a solution capable of combining multiple functions: security, protection from overheating in summer, heat insulation in winter, neutral appearance and low reflection. The skylight has been replaced by a Stratobel® laminated glazing with a Crepi patterned glass similar to the original design.

With the installation of these glazings the entire building now features an active double skin designed to ensure maximum thermal comfort. This technique makes rational use of the energy that is generated by the sun's rays as they pass through the roof whilst avoiding a 'greenhouse effect' inside the building. The heat generated in the patio is absorbed and cooled using an outflow system installed in peripheral areas, after which it is returned to the roof where it lowers the ambient air temperature.

Combination of early 20th century architecture and modern comfort
The project designers opted for a solution combining heat and sound insulation in order to ensure optimum comfort: Thermoplus Energy® low-emissivity double glazing was used in the windows on the side and rear façades, ensuring the building receives maximum protection from the cold; and Stratophone® acoustic glazing was used for the front façade, thereby respecting the original character of the building by using single glazing but with the added bonus of noise insulation that the original glass did not provide.

Tel.: + 32 (0)2 674 30 83
Email: mailto:sandra.diaz@glaverbel.com
Web: http://www.myglaverbel.com


Thermestra Glazing Continues to ‘Baffle’ at The Bridgewater Hall

The purpose of nine spherical section glass elements suspended from the roof of The Bridgewater Hall in Manchester may have baffled many audiences, but in fact the precisely formed sections of structural glazing from MagHansen have continued to serve a crucial function at every performance.

Completed back in 1997, the northern home for the Hallé Orchestra remains one of the most innovative applications of the Thermestra™ system, as well as testimony to the manufacturer’s expertise in glazing technology.

The venue, designed by RHWL and built by Laing Northwest, in fact utilised almost 1000 square metres of the Thermestra™ in its more conventional role as the structural glazing across the front façade and artists’ entrance. Sheets of 12mm thick toughened glass, 1500mm wide and 2700mm high, are hung from the cantilevered roof as a necklace and braced against wind pressure by cast metal wishbones fixed to twin horizontal 50mm tube bracing, making for a slender and elegant feature elevation.

RHWL’s determination to maintain visual as well as musical harmony also led to the use of Thermestra™ in the novel situation above the orchestra’s heads as Partner in Charge, Nick Thompson explains. He says: 'The main auditorium to The Bridgewater Hall is a very high volume space, which threatened to exacerbate one of the main problems facing musicians in an orchestra: that is being able to hear one another.

'It is an accepted practice to install acoustic reflectors or shells, but because we did not want to destroy the volume of the hall visually, we decided to create them in glass. The fact that Hansen was actually able to cut the nine reflectors as sections of a sphere, but with square edges has meant they look right and have been highly successful. The hall has a wonderful acoustic.'

The eight metre square laminated acoustic baffles are actually installed with their convex face towards the orchestra so that the notes from one instrument are dispersed to the other musicians. The frameless sections of Thermestra™ also serve as a transparent gantry from which much of the lighting for the orchestra is suspended.

RHWL consulted with ARUP Acoustics on all aspects of The Bridgewater Hall’s internal design to ensure the auditorium worked as a world class performance space.

MagHansen’s Thermestra™ system can be installed in any plane from vertical through to horizontal and frequently finds applications for roofs to atria. There is also a double glazed version available containing high performance insulating glass units with the further option of interstitial blinds.


Bournemouth Library Wins Prime Minister’s Better Public Building Award

Bournemouth Library, which features large spans of Technal’s specially adapted MC curtain walling, has won the Prime Minister’s Better Public Building Award.

Designed by BDP, the new development replaced a library, which was said to be the second worst in England. The new £10m PFI scheme forms a key part of the regeneration of the Triangle area of Bournemouth. Since it opened, the library has seen a threefold increase in visitor numbers, with more than 3,500 people visiting during its first Saturday of operation.

The design was commended for its ‘openness and informality’. The glazed north side provides a ‘window to the town, connecting the people in the building with their local surroundings’. The scheme is in contrast to the enclosed nature of typical public libraries, by providing panoramic views and an interior that is full of light.

Technal’s MC curtain walling holds large spans of clear low E glazing, up to 3.9m by 1.7m in size, which allow daylight to pour into the centre of the building. Finished in silver, the system is facetted around the main entrance, creating a curve which gains height and slopes downwards along the building.

Fabricated and installed by Saint Gobain Solaglas, the curtain wall also supports striking silver mesh screens for solar shading above the main entrance, and brise soleil sun shading above the ribbon glazing to the south elevation. Special caps accentuate the vertical sections to add further interest to the external envelope.

The award was presented by Lord Falconer, who said, ‘This library is a triumph of excellent design, enthusiasm and urban renewal. I believe the library will prove to be a beacon of design excellence – just like past winners of this prestigious award. All those involved can take great pride in what they have achieved.’

The Prime Minister’s Award is sponsored by CABE (the Commission for Architecture and the Built Environment) and the Office of Government Commerce. It is part of the British Construction Industry Awards.

Web: http://www.technal.co.uk


3D Praises ‘Fitter-Friendly’ Styal in Hackney Primary School Project

The ‘fitter-friendly’ qualities of Wendland’s Styal conservatory roof system were a significant advantage in the recent construction of a conservatory for an East London primary school, according to fabricator 3D Roof Solutions. The use of the Styal system for the roof of a bespoke lean-to conservatory built around a corner of Randal Cremer Primary School in Hackney allowed 3D Roof Systems and fellow contractor 3D Aluminium Plas to save time and costs on site.

Randal Cremer Primary School is a co-educational community Primary school for children aged 3 – 11 years maintained by the education service in Hackney. The Learning Trust and school governors felt that nursery and reception year children would benefit from a classroom extension and larger play area, and appointed architects to find the best solution. 3D Aluminium Plas were appointed to build the conservatory, with 3D Roof Solutions manufacturing the roof and specialist steel work carried out by Bailey Engineering of Paignton, Devon.

The conservatory is a lean-to model with double hips and a 5 metre projection built around a corner of the school. It spans 12 metres across in one direction and 6.5 metres across in the other, with Comar aluminium frames used for the main body. The roof has been extended to form an external canopy which acts as a covered recreation area for the children outside the main building. The result of the installation is a light, airy room in which nursery children can feel equally comfortable learning or playing. Claire Williams of 3D Roof Solutions – part of the 3D group of companies – says that Styal is popular with their installers for several important reasons:

‘Styal is well known as a fitter-friendly system and is capable of far greater spans than comparative systems, which makes it ideal for commercial projects such as this one.’


Tel: 08706 009600
Email: mailto:wendland@cdw.co.uk
Web: http://www.wendland.uk.com


CGI International’s Fire and Safety Glass Installed at Rampton Hospital

CGI International’s Pyroguard clear fire glass has been installed in Rampton Hospital.

Rampton Hospital is a high secure unit with a developing occupational therapy service which aims to provide individual treatment and group work for learning disabilities, mental health, women’s services and personality disorder service users.

CGII worked alongside Norman & Underwood who were well placed to manage this sensitive fire glass glazing project. They have skilled tradesmen who are 'FIRAS' approved, this combined with over 175 years associated in the industry and the support of CGI International concluded in another project being well done.

11.4m Pyroguard Clear was used for 60 minute integrity performance in Steel Frames. Pyroguard was an easy choice for the client as this was stocked locally and could be cut to the size required quickly in order to satisfy short lead-times.

CGII manufacturers its fire and safety glasses at its purpose built factory in Haydock, Merseyside. The factory was built mainly for the exclusive manufacture of the company’s Pyroguard unwired fire glass product range. Since then CGII has enjoyed increased productivity and sales and is continuing to smash growth targets.

CGII provide a complete range of fire products to fulfil a wide variety of performances and appearances enabling specifiers to obtain all their requirements for fire and speciality glasses from a single source.

Further information on Pyroguard can be obtained from CGI International on its web-site at http://www.cgii.co.uk. Further details on Norman & Underwood’s specialist glazing capabilities can be obtained by visiting its website at http://www.nandu.co.uk


CR Windows Regeneration Work

Plowright House, Hanham, Bristol is one of a number of recent projects to be completed by CR Windows of Bristol. CR which has been a Eurocell fabricator for five years, is undertaking the work as part of the ongoing refurbishments for South Gloucester Council’s window replacement programme.

300 Eurocell internally beaded 60mm windows with scotia beads and K Glass were used for the improvements, which were fitted over a four-week period.

CR’s commitment to the best quality profile, service and after sales has ensured a great number of successful tenders and has seen the company appointed as the nominated supplier/installer for the SGC.

‘We give all tenants the same quality, service and considerations as our domestic installations and receive many letters of praise directly from the householder as well as the Housing Officer. This has lead to our Local Housing Officer recommending CR to other authorities.’ Bob Wadham, CR Windows.

CR- 0117 960 4923
Eurocell – 01773 842 100


Pilkington Planar Supports BAE Systems

Construction of the new BAE Systems directorate building at Crewe Toll in Edinburgh has involved the use of the Pilkington Planar frameless structural glazing system from Pilkington Architectural. The existing building on the site has been demolished with only one tower retained and incorporated into the design of the new structure.

The new building provides 150,000 sq. ft of prime office space, housing the headquarters for the Sensor Systems Division.

The design by architects, Hurd Rolland Partnership, involved three key elements all of which incorporated the Pilkington Planar system. The roof, according to Jerry Almond of Structural Glass System specialist Charles Henshaw Ltd of Edinburgh, was the most complex.

'Here we used 697 sq m of double glazed Pilkington Planar incorporating laminated Pilkington K Glass with Nexus castings and 902 type austenitic stainless steel fittings,' he explains. 'The result is a flush surface, clear roof which allows the maximum ingress of daylight. We also used 12mm/16mm/6mm Pilkington K Glass clear heat soaked toughened glass combination for the sides of the roof.'

For the main facade, double glazed Pilkington Planar was again installed, screen printed components were used in the spandrel area with the whole system being supported against wind loading by 15mm fins suspended from the second floor and on 12mm fins standing on the second floor. In the rebated entrance, which incorporates revolving doors, single glazed laminated Pilkington Planar was installed, for extra strength, safety and durability.

Finally the glass canopy in front of the entrance completed the installation. This comprised 12/2/6mm single laminated Pilkington Planar and creates a stunning aesthetic focal point for both occupants and visitors.

The four storey building was completed last year and the extensive use of the Pilkington Planar frameless glazing system provides a light and open environment internally as well as a visually impressive exterior.

Web: http://www.pilkington.com


Profile 22 Specially for the School

Fitters from MPS Windows completed the installation of Profile 22 windows within specific time constraints at this residential special needs school in Devon.

Exmouth-based MPS Windows, a long-established Profile 22 fabricator, fitted 50 combination and casement windows and four sets of entrance doors in classrooms and dormitories at Oaklands School in Dawlish.

As the project involved the removal of asbestos, fitters worked alongside Local Authority staff and security fencing was mandatory around work areas. Part of the specification was for toughened glass in all the sealed units.

Profile 22 is a highly specified system and a top choice among hundreds of Local Authority and Social Housing specifiers throughout the UK. It is designed and tested to meet all relevant British Standards and Building Regulations.

The configuration of Profile 22’s PVCu frames gives increased strength and energy efficiency and the company offers specialist advice right from design to installation.

Tel: 01952 290910


Sheerframe Bowed VS’ for Seafront Homes in Worthing

Bowed Sheerframe vertically sliding sash windows form part of an upmarket housing scheme in a heritage location on Worthing seafront.

Upmarket housebuilders CDC 2020 – part of the Centrex Corporation – chose Sheerframe to feature at its Nautilus gated seafront development of apartments, penthouses and cottages in the West Sussex resort. Replacing a burnt down section of traditional five storey Georgian homes, the developers were required to match the styling of the adjacent buildings.

Systems company L.B. Plastics, and Lockerbie based windowmakers BLW teamed up to create a bowed Sheerframe VS window with deep bottom rail and externally applied astragals, which perfectly replicated the required style. Initially Worthing Council had expressed a preference for timber windows, but the styling of the Sheerframe alternative, coupled with its exceptional weather performance convinced them that it was the right choice for such an exposed seafront location.
VS’, some canopied, feature on the first four floors of the stylish building. Co-extruded Sheerframe casements, in slate grey finish, are included on the fourth floor.

Says Sheerframe product director, David Strang, ‘There was a time when people argued that PVC should not be used in buildings within conservation areas. It is interesting to see that such buildings now feature the high-performance, sympathetically styled Sheerframe system.’

Tel: 01773 852311
Web: http://www.litchfield-group.co.uk


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