Product Launches January 2004

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Klockner Saves Time with Hermetic 45 System

Significant time savings have been achieved through the use of an advanced new steel framed curtain walling system, employed for the main elevations to a three storey commercial office development in Munich.

The Hermetic 45 system, introduced to the UK market by Steel Window Association member company Klockner RP Profiles, has made its first successful appearance in unitised form on the building.

Not only is the system strong while still presenting slim 45 mm thick sections, it is also thermally broken and therefore energy efficient.

The company says that by assembling the transom and mullion sections together with the insulating glass units in the factory, enclosure of the building envelope can be achieved in two thirds of the time it would take adopting a stick-build approach; even with a lightweight aluminium system. This significant shortening of the critical path for the build programme can then allow other trades to commence work earlier.

During the Munich project carried out by RP Technik, 3,200 square metres of the Hermetic 45 units, each one measuring 12 metres high by five metres wide, were installed using less than three days total crane time.


‘Press Button’ Protection - Nico Launches new Range of Simple-to-Operate Restrictor Friction Hinges

Nico Manufacturing, UK manufacturer of window products, has launched a new range of restrictor friction hinges.

Designed to be more user and fabricator-friendly, the hinges feature a Press Button release for ease of opening, whilst requiring two-handed operation for maximum child safety.

The new design, which is BBA approved, is fully compliant with the relevant standards BS 6375: Part 2 and BS 8213: Part 1. Hinges are available in a choice of 13mm and 17mm stack heights, in four sizes from 12" to 24", with only one hinge needed for sizes up to 16" (400mm).

Available in austenitic stainless steel
Like the rest of the Nico range of friction hinges, the new restrictor hinge will also be available in austenitic stainless steel, satisfying BS 7412:2002 Class 4 Corrosion Resistance.

Contact: Graham Pateman
Tel: 01255 422333
Email: mailto:sales@nico.co.uk
Web: http://www.nico.co.uk


Fire Resistant Secondary Glazing

Granada Secondary Glazing Ltd recently had Pyrobar, the aluminium secondary glazed hinged unit, re-tested for fire resistant qualities with a different thickness of glass installed.

Pyrobar had already been tested to BS 476: Part 20: 1987 which indicates a fire resistance level of 30 minutes. The original test had used a 6mm Georgian wired glass. Granada Secondary Glazing took the Pyrobar system to Interver Securite SA in France to test the hinged unit with the Interflam E30 5mm thick glass. Pyrobar again passed the BS 476: Parts 20 & 22: 1987 as well as the European standard of 30 minutes fire resistance.

Pyrobar not only has good fire resistant properties but also maintains the traditional properties of hinged units making it a popular choice for installation projects.

Interver is an international company specialising in the field of transparent fire resistance and safety glass. At its research and technology centre at Interver Securite SA in France, there is a large in-house fire test furnace which tests for internal fire resistance. Aluminium starts to melt at 660deg and the temperature in the furnace reaches 800deg after 17 minutes, However the Pyrobar retained its fire resistant properties throughout the 30-minute testing process.

Interflam is one of Interver's safety glass products. It has been rigorously tested to conform to national standards as well as the European norms.

Tel: 01246 261262

http://www.gsecg.com/


Fire Your Imagination with RegaLead Fused Glass

RegaLead, the supplier of creative options for decorative glass, is adding fused glass to its range this month. Fused glass has become increasingly popular across Europe in the last few years and is now finding its way into the UK window and door market. Fused glass is created by ‘firing’ two or more layers of compatible glass in a kiln until the layers fuse together to give a stunning decorative effect. This style of glass is very difficult to manufacture consistently due to the technical issues surrounding glass expansion coefficients and will therefore remain in the domain of the specialist glass artist. To overcome these technical problems and still be able to offer this new style of decorative glass, RegaLead has developed a range of pre- fused glass tiles that can be simply and quickly bonded to the glass surface rather like bevels.

These fused glass tiles work especially well when bonded on to sandblast and etched glass designs and the company is also working with Specialist Glass Designs of Hawick to launch a range of lower cost screenprinted designs for the door industry. Several of the major door manufacturers have already agreed to market the products and the Company is confident that this new style of glass design will prove popular with the buying public who require more modern looking decorative glass.

RegaLead is launching the system in January with two ranges of product. The Vetro Suit range is manufactured in Italy using the famous Venetian Murano glass and offers a series of 80 complex, highly decorative designs. The Vetro range is available ex stock from RegaLead and an 8 page brochure showing the range of designs is available from RegaLead’s sales office.

To complement the Vetro range RegaLead has developed its own range of more simple and cost effective designs which will be marketed under the ‘Fusion’ brand name. Fusion tiles are manufactured using System 96 glass, from both Spectrum Glass and Uroboros of the USA, and only use 13 glass types in the designs, to enable customers to easily mix and match tile styles in a design but have matching colour ways. The range of 50 products will be available in early February but samples and information are available now.

Both the Vetro and Fusion ranges were previewed at the recent G P & T show at the NEC and Regalead says that customer reactions were very positive.

Tel: 0161 946 1164
Email: mailto:sales@regalead.co.uk
Web: http://www.regalead.com


Even Better Egress - Nico Upgrades its Popular Egress Friction Hinge

Nico Manufacturing, UK manufacturers of window products, offers a wide range of friction hinges, bolts and security devices.

The Nico Egress Easy Clean Friction Hinge has proved popular with both specifiers and installers – especially since the introduction of building regulations demanding mandatory emergency egress from windows in upper storeys (Building Regulations 2000).

Unlike some egress friction hinges on the market, which require manual unlocking, the Nico Egress Hinge is simple to operate – providing the minimum required opening with no awkward catches or buttons.

The simple action of opening the window to its full extent, also automatically releases both top and bottom mechanisms for safe and easy cleaning from inside.

Now even stronger
Now, thanks to a recent product developments, the Nico Egress is even better. The company says that a new design of slide mechanism and high stack nosebar makes the hinge even stronger and easier to close. These new features are particularly useful for larger openings where hinge strength is crucial.

Full Technical Support
Nico Egress Hinges have been approved by many local authorities and housing associations throughout the country, including Sandwell, St Albans, Canterbury, Gravesham, City of Edinburgh, Housing 21, Suffolk Housing and Bedford Pilgrims.

The Nico customer service team can provide in-depth technical advice to specifiers on the selection and application of all window products for both domestic and commercial projects.

Contact: Graham Pateman
Tel: 01255 422333
Email: mailto:sales@nico.co.uk
Web: http://www.nico.co.uk


Kalwall® Insulating and Diffuse Light Transmitting Panel now Available to the Construction Industry in Europe

Kalwall Corporation, USA, introduced its Kalwall® building panels filled with Nanogel® Translucent Aerogel for the first time in Europe at Batimat 2003 in Paris in November. Subsequently, this product has been available to the construction industry in the UK through its distributor, Stoakes Systems Ltd, in the Benelux through Hermans NV-SA, and in Spain through Astrawall Iberica, S.L.

This new Kalwall product, which the company says is set to revolutionise translucent panel applications, is the result of co-operation between Kalwall and Cabot Corporation, the commercial developer of silica aerogel translucent thermal insulation material, marketed under the Nanogel® brand name. The combination of Kalwall® and Nanogel® Translucent Aerogel, further enhances Kalwall’s international standing in insulating and diffuse light transmitting panel technology and, importantly, it has made a significant contribution to the interior effects available to architects for new building designs.

Kalwall® with Nanogel® can deliver light transmission and thermal insulation levels of between two and four times greater than those achievable with current technologies. For example, with a ‘U’ value of 0.28W/(m_-K), its insulation performance is four times better than insulating glass, and gives museum-quality diffuse, glare-free daylight, without hot spots or shadows. It can also improve acoustic insulation.

Kalwall® with Nanogel® panels offer high resistance to impact, have good fire retardant properties and are resistant to condensation, mould and mildew, making the panels a suitable fit in almost any structure either as a portion of or as complete sections of walls or roofs.

Already specified and installed in commercial and public buildings in the USA, these state-of-technology panels are delivering energy savings, improved aesthetics and environmental comfort, as well as a superior natural daylight experience for the people who use them. The first project was completed by Kalwall Corporation in November 2002 and involved a swimming pool building enclosure in Manchester, New Hampshire, USA. Kalwall, an international leader in translucent paneling, partnered with Cabot to be the first company to produce a Nanogel®-based building product.

Kalwall® distributor, Stoakes Systems, is a designer, manufacturer and installer of cladding, curtain walling and roofing systems. The company believes the ability of new Kalwall® with Nanogel® panel to satisfy the most stringent current and projected codes for building insulation, in particular in energy savings, will extend acceptance of the daylighting panel system by the architectural community.

According to Kalwall® Corporation Chairman, Robert Keller: 'Through the continuous development of the product line, Kalwall® has retained its position for more than four decades as the most highly insulating, diffuse light transmitting system available to the building industry, globally. With this latest step in technology we are looking to capture a substantially larger share of the market, particularly in Europe where building design innovation is an unbroken tradition.'

Web: http://www.kalwall.com


KS Profiles Introduces new Ovolo and Scotia Beads

KS Profiles, the Daventry-based window system supplier, now holds in stock two new easy fit beads to further enhance the appeal of the company's Fortuna Suite. The two new beads are a 24mm version of its existing 28mm Scotia bead and an all new 28mm Ovolo shaped bead. Both are in response to market demand for a wider product offering and both are to be available in a full range of laminate options that include Mahogany, Golden Oak and Rosewood. KS fabricators can now choose from a range of three outer frames, three sashes, four door leafs and four beads.

The BSI certified KS Fortuna suite also offers three different variable angle bay corner options plus dedicated fixed angle products.

Email: mailto:pms@ksprofiles.com


Quality Glass Etching Coupled with High Productivity

Guyson says that its Multiblast® RXS 900 automated blast cleaning system has almost become the benchmark machine around the world, for automated glass decoration. The latest one has recently been installed in the Czech Republic, a region having a long association with glass, for the Czech manufacturing subsidiary of a large German glass, plastics and printed packaging company who will be using it to decorate bottles used in the cosmetic industry.

The RXS Multiblast® system has been engineered to ensure a high level of process and machine control; the RXS provides an accurate, consistent and uniform finish to every component. By eliminating the inevitable variations in hand processing, component quality, cost control and productivity can be dramatically increased.

The rubber-lined chamber is equipped with eight Guyson model 900 blast guns fitted to fully adjustable arms and directed at the component to ensure maximum coverage effect whilst minimising wear elsewhere in the chamber. Blasting is carried out on two spindles, which rotate in opposing directions to achieve complete coverage from two separate banks of guns, without any shadow or masked areas on any component envelope. After blasting the bottle is air-washed in a separate chamber to clean off residual media and dust, prior to the component exiting the machine.

This recent system also included a Model CY900/24 cyclone media reclamator; material is extracted from the bottom of the cabinet using the airflow generated by the cyclone and dust collector fans. This material includes good re-usable media, broken down media as well as material removed from the component that has been blasted. Through cyclonic action the re-usable media is separated to the outside of the cyclone, being heavier than the rest, and is delivered back down to the media storage bin, whilst the lighter particles are entrapped in the centre air stream and pulled up through to the dust collector. Including a cyclone separator in the machine specification not only ensures that only good reusable media is retained within the system but can also reduce consumable costs by up to 50% compared with a basic machine configuration.

The dust collector specified for this application was a Model GC16-K5 reverse jet pulse cleaning unit, which provides for continuous cleaning of the filter elements during the operation of the machine.

Free component trials

Whether your interest is in blast or wash, Guyson offer FREE component trials, done with no obligation to buy. To contact Guyson International call on +44 1756 799911, fax +44 1756 790213, email mailto:info@guyson.co.uk or the web site address is http://www.guyson.co.uk


‘Vee’ is for ‘Vertical’ with Kombimatec Automatic Notch Saw

The vertical design of the AVN4 Automatic Vee Cut Saw from Kombimatec is the key to its success, offering fabricators three distinct advantages: space savings, precision and ease of operation. The floor standing machine, which offers fabricators the ability to cut two profiles up to 75mm each simultaneously, has also been designed to save time and cost by speeding up a process that can take up valuable time.

With a compact footprint of just 113 x 77 x 185cm, the AVN4 – as a vertical model – takes up considerably less space on the factory floor than comparative models. This same vertical design also allows the operator to provide constant support for profiles even when depth of notch is altered: the support stand can remain at its fixed height, allowing more accurate end results and quicker process time. The vertical design also allows off-cuts and swarf to clear more easily. Pneumatic clamping secures the profile on the saw bed, providing precision in operation.

Cruciform cutting has also been made easier by the AVN4: a stop has been incorporated for lining up the profile correctly, and the special guard provided for safety does not have to be removed to complete the cruciform cut. The guard automatically moves into position, saving the operator further time, and has a special opening for the cruciform part to pass though.

Tel: 01582 455934
Web: http://www.gtikombi.demon.co.uk


New Glass Collections from GBW

GBW has launched a new concept of three distinct glass collections for its PVCu door panels and Discovery composite doors. Consisting of the traditional Heritage, modern Expressions and top of the range Jubilee, each glass collection is available in a set of options specific to the sixteen panel and twelve Discovery designs. GBW believes this initiative will make it easier to select a suitable style and door at the right cost within pre-defined markets, as well as providing the opportunity for customers to offer added sales value.

GBW's Heritage range combines handcrafted methods of manufacture with a choice of popular designs. Genuine lead is used for defined leadwork, and Georgian bars can be incorporated to capture a period look without the problems associated with cleaning multiple glass panes.

The Expressions glass collection has a more contemporary feel and uses resin technology to provide bevel glass options within the glass unit. This makes for easy cleaning, and also provides a 99% block against harmful UV rays and reduces sound transmission.

GBW's resin 'leaded' designs allow bright, vibrant colours and intricate designs, not normally available using traditional methods.

Launched in honour of the Queen's Jubilee year, GBW's Jubilee glass range brings an element of style, sophistication and individuality to any home with an ornate mix of glass bevels and classic leadwork. Capturing the surrounding light, the glass bevels disperse an array of colour creating a new shade dependant on the angle and diffusion of the light. In addition, combining traditional methods with modern technology, this collection also includes a choice of sandblasted glass designs.

Alongside the new glass collections concept, GBW has also added a new design to its door panel range, bringing the current total to sixteen. The 'Vienna' is more European in design and features 10 glazing apertures to offer 7 variants - 6 glazed and one solid.

'Glass is becoming one of the key differentials in the highly competitive door and door panel market. So by clearly branding our glass collections we're making it much simpler for our customers to select the option that best meets a specific application and budget, while also giving them the opportunity to 'sell up' to a higher premium product,' comments GBW's Director of Sales, Geoff Foster.

Web: http://www.gbwuk.com


Liteflam Glass Flooring for the Home

Renowned for its expertise in installing bespoke glass flooring and structural glass block work in the commercial arena, Roger Wilde Ltd is now pioneering the use of fire rated glass flooring panels in the private residential market.

The company has designed an easy-to-install version of its patented Liteflam Firefloor system specifically for use in the domestic market. This new system enables architects and interior designers to offer homeowners the practicality and cutting edge style of glass flooring in areas previously prohibited for Building Control fire safety reasons.

The new Liteflam units are designed to transform interior living spaces by introducing a stylish design feature, whilst maximising the availability and impact of natural light in dark and gloomy lower storey rooms. lncorporating the very latest developments in glazing technology and benefiting from extensive load transfer and fire-resistance testing by BRE Borehamwood, Liteflam glass flooring panels are constructed to the same exacting performance specifications as those destined for heavily trafficked commercial interiors.

Measuring 750mm x 750mm, Liteflam is ideally sized for domestic properties, and can be installed in just a few hours by a builder. A hole is cut into existing flooring and the Liteflam framework is bolted into the joists allowing for the double glazed unit to fit snugly into the floor. Once the glass unit, which can be supplied with a choice of clear or frosted glass panes, is in position, the glazed panel becomes an integral part of the floor and can be safely walked upon.

Installed individually, in parallel, or randomly across the floorspace in the contemporary home, Liteflam panels provide highly individual design features and allow light to flood from one floor to another.

Web: http://www.liteflam.com


Compact and Flexible: The EV443/32 Corner Cleaner from Kombimatec Bridges the Gap

Fabricators looking for a fast, flexible and efficient corner cleaning method but who are not yet ready for a CNC solution now have a new option in the shape of the new Kombimatec EV443/32, a compact model with upper and lower gasket drills and automatic profile recognition.

Many fabricators experience costly bottlenecks as a result of the manual milling during the profile cleaning process, and do not have the factory floor space to accommodate a large cumbersome cleaner. This is where the Kombimatec EV443 comes into its own with a very small footprint of just 860mm x 980mm, allowing the machine to fit neatly into confined spaces. However, whilst the machine efficiently occupies a small factory area it is nevertheless big on capacity: the EV443 typically accommodates frames down to 25cm2 and takes profiles of up to 125mm in width.

Perhaps the machine’s biggest advantage is its ability to automatically recognise different profile types, something that is an unusual benefit from a smaller model. Once set, the automatic profile identification facility selects the correct program cycle for each profile, the cleaning is executed from start to finish, grooving, end milling and gasket drilling. The machine’s functions may also be selected individually as well as in full operation, giving the operator maximum flexibility.

Variable milling cutter dwell time means that cutters can be controlled to provide a clean finish. One touch operation locates the frame and starts the cutting cycle automatically and single side grooving selection can be switched for woodgrain, foiled or acrylic profiles.

The EV443 has also been built with safety and long-term performance in mind: special guarding has been designed to protect the operator from harm, whilst an independent cutter shaft mounting with flexible drive eliminates motor strain.

Tel: +44(0) 1582 455934
Email: mailto: sales@gtikombi.co.uk
Web: http://www.gtikombi.demon.co.uk


Professional Finish with New Range of 3-In-One Products

New from the well-known drip oil, WD40, comes a group of new products designed to offer a helping hand to those looking for a professional finish.

Called - 3-In-One Professional - the range features three speciality lubricants: High Performance Penetrant Spray, Silicone Spray Lubricant and White Lithium Grease.

Prior to launch, the products were field tested by a selection of professionals with excellent results. 100% of respondents said they were very satisfied with the product they tested and that it worked better than the product they currently use.

So whether you’re installing new PVCu frames, replacing broken panes or removing rusted window shutters and hinges the 3-In-One Professional range is the perfect toolbox companion.

High Performance Penetrant Spray (400ml) has a fast acting formula, which quickly frees rusted or seized fittings saving time, and expense. It's an essential item for the professional working with metal fittings and components.

Silicone Spray Lubricant (400ml) is a versatile lubricant with an active ingredient providing better lubrication and corrosion-inhibiting performance. This no-mess spray is long lasting and quick drying and is great on metal, rubber, wood, vinyl, and for wet environments.

White Lithium Grease (400ml) is the perfect heavy-duty spray lubricant for rust and corrosion prevention. With no hazardous chemicals it's safe to use in the home or work place on sliding doors, windows, and hinges. It has a non-drip formula which sets dry and will not run off, splatter or freeze and is heat and water resistant.

Each product in the 3-In-One Professional range is available in a 400ml spray can.

For stockists details contact 01908 555400. Find out more on line at http://www.wd40.co.uk
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The Future Looks Rosy for Elite 70

Following on from the launch of Elite 70, HW Plastics has introduced a Rosewood finish to the suite to provide an authentic real wood appearance.

The addition of the new finish further enhances Elite 70’s visual appeal by providing customers with a choice of finishes including white, mahogany and light oak in addition to the new Rosewood woodgrain.

‘As well as the aesthetic benefits, Elite 70 is also setting a standard for window systems by providing a whole range of innovative and practical advantages for fabricators, installers and end-users. The system’s revolutionary five-chamber design increases thermal performance and reduces cold bridging, so anticipating future requirements for greater thermal efficiency.’says the company.

The curved detailing enables ease of fabrication by enabling clean mechanical joints and reducing deburring while co-extruded gaskets eliminate the problems associated with post-fabrication application of gaskets such as corner gaps. For the installer, single-leg knock-in beads speed installation and accommodate variations in glass thickness more easily while the profiles and locations lugs have been redesigned to ensure that all aluminium and steel reinforcements can be inserted quickly and easily.

Web: http://www.heywoodwilliams.com



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