Fabricator Focus September 2005

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D&P Creates New Chain of Confidence

A Kömmerling fabricator is bucking the current trend in the industry for the scaling down of manufacturing and service by celebrating the success of its newly opened trade division - D&P Trade Frames.

D&P Trade Frames is a spin-off from Peter and David Richley’s window installation business which was founded with their late father Reginald, 20 years ago. The business turns out 150 windows a week with the capacity to produce 300 windows.

There are plans to expand the business into buildings neighbouring D&P’s 4,000 square foot factory in Three-legged Cross, near Ringwood. D&P Trade Frames will serve installers in the local area and has plans to increase is operation, doubling its number of delivery vans.

Peter Richley, director of D&P Trade Frames said, ‘We’ve been contacted by installers who are customers of struggling fabricators finding that they’re just not getting the service because of the downturn - so they’re looking to deal with a smaller more localised company.’

Peter and brother, David Richley, reflected on the companies they had worked with over the years. Peter said, ‘For 20 years we put our trust in fabricators and they delivered satisfactory products, with the occasional manufacturing mix up. We ended up with a successful installation business by choosing our suppliers wisely, knowing certain suppliers could be relied on to fulfil certain orders.

‘There was a gap in the market for a quality product so we decided to cater for installers in the trade who wanted quality by focusing on a manufacturing Kömmerling, all delivered with one-to-one service.’

The brothers pride themselves on their customer service and personal touch and receive a lot of work through recommendations from past clients. Peter says, ‘It’s like a ‘chain of confidence’. For us the first link in the chain is our philosophy, the point from which all products originate. The combination of consumer confidence, trust and understanding – it is at the start all our business relationships -the second link is the right materials.’

David said, ‘Many installers like the quality Kömmerling profile which few companies in-and-around Dorset produce, there are even fewer smaller companies, our sort of size, who are actually doing it.’

D&P Trade Frames manufactures frames from Kömmerling’s 58mm and classically curved Connoisseur systems. Its mix of skilled and semi-skilled staff means it can produce bespoke windows and unusual shapes for unique installations.

Peter said, ‘The third link in our chain of confidence is quality checking. Our people are multi-skilled and can slot into any stage of the manufacturing process. We’ve trained our people to take ‘a stitch in time’ attitude to the window making process - When a stage is complete we do not progress the window to the next point, until the window has been handed over to the next team member - so it is a seamless level of responsibility. This way, errors are rarely made and a quality window is produced, time after time.’

In the current market downturn, D&P Trade Frames has focused on quality of product rather than inviting installers into a price fighting battle by offering cheaper, poorer quality windows. David said, ‘Having had a very strong background in the retail side, we know what the end customer is expecting - so as a fabricator we wouldn’t try to produce windows by half measures or provide a less than excellent standard of service. We make sure the window is of the best quality, so that our trade customers can share our confidence in the products D&P produce.’

David Richley said, ‘We learned that service ‘feels right’ when we had a quality assured product, timely delivery and we were dealt with professionally. All that, combined with our personal touch, our 20 years experience as installers, plus support from a quality systems manufacturer has led us to create our own trade frame company. D&P has all the qualities we expect and assure in a supplier/client relationship. With D&P, installers get a better service and a personal touch that you just don’t get with large fabricators.

‘It is this assurance that is giving our trade customers confidence in the windows we produce, which is the next step of the chain of confidence, confidence in the product. That confidence will be shared by Mr and Mrs Homeowner, which means growth for the installer through recommendations and in turn growth for D&P.’

http://www.kommerling.co.uk/komm_uk/komm_uk.html


The Main Event

Birmingham based Mainstream Windows has been a customer of Advantage Windows and Conservatories Ltd for over two years. Founded in 1989 and taken over in 1999 by directors Richard Elson and Bob Dhillon, the company both supplies and fits windows, doors, patios and conservatories to the retail and trade sectors.

The company employs four fitting teams, one of which is solely dedicated to fitting conservatories. At least one full conservatory is installed each week together with several roofs that are supplied to trade buyers. According to Operations Director Nigel Court: ‘most retail work is from recommendations and we also undertake supply and fit contracts with a number of local house builders as well as Birmingham City Council and Sandwell and Solihull local authorities. All of our roofs are supplied pre-fabricated by Advantage from whom we receive an excellent service and great technical support.’

When he is not overseeing Mainstream's manufacturing and installation, Nigel is busy travelling the length and breadth of the country supporting his 11 year old son Adam. Adam and his dancing partner Natasha are one of the UK's most promising young Ballroom and Latin dancing couples. Adam has been dancing since he was four years old and now competes at national level. He is a dab hand at everything from the Cha Cha Cha to the Paso Doble and has aspirations to compete for Great Britain later this year.

Advantage's Group Commercial Director Danny Hague said: ‘Mainstream is another example of the high calibre of our roof customers. The company has been in business for sixteen years and is a solid and professional company. We are proud to partner Mainstream and offer it our total support. We also wish Nigel's son Adam and his partner Natasha every success in their forthcoming competitions.’

Advantage Windows and Conservatories Ltd
Tel: 01625 856488

Mainstream Windows Ltd
Tel: 0121 430 9155


Double Celebrations for Veka's Gemini

Oldham based trade fabricator Gemini UPVC Ltd recently celebrated two important milestones with a factory Open Day event on 22nd July: Twenty years in business, and one year since the company opted to switch to Veka's Matrix 70mm fully sculptured system, a decision that has helped increase the company's weekly window output from 200 to 300 within that period. The company attracted existing and potential new customers to a very successful Open Day which featured special prizes and Veka's impressive Big Rig mobile exhibition unit.

Founded in 1985, Gemini UPVC Ltd is now run by brothers Paul & Michael Griffiths, who joined their father and original co-founder Robert Griffiths as board directors a few years ago. The decision to change PVC-u supplier came at a time when Gemini was already on the cusp of significant growth following its move to a new 9000 sq ft factory double the size of its previous site. However, switching to Veka also made a big difference, says Michael Griffiths:

‘It is simply one of the best decisions we made and has brought us quite a bit of new business. We work very well with Veka and the company supports us a great deal. With Veka’s help, and that of a consultant we have recently employed, we anticipate that we will be able to extend our output to 500 frames per week within the next 12 to 18 months.’

The Open Day was well attended and the special events organised by Gemini proved very popular, which including the opportunity to try a racing car simulator, with prizes being given for the best performance on the day. Invitees were originally sent a jigsaw piece which, if it fitted a space missing in the puzzle held by Gemini at the Open Day, won a weekend break for two. Attendees were also able to learn everything they need to know about Veka products from the company's Big Rig touring exhibition unit, which attracted a great deal of interest throughout the day.

In addition to its move to new factory premises, Gemini has also made a number of other important recent investments. A Stuga Eco-Line CNC prepping centre has boosted manufacturing capacity, while a new Business Micros Evolution package has synchronised order processing, production and delivery.

For further information please contact Michael Griffiths at Gemini UPVC Ltd.
Tel: 0161 626 6366


All the Meat – Less of the Gravy

Stockport-based fabricator Alexander Windows has come up with a solution for would-be trade customers who want the quality of the Kömmerling window system, but can’t compete in their market place on the price.

Alexander’s trade showroom has recently been refurbished to feature a new, specially-designed concept, which is rapidly being snapped up by installers who previously felt Kömmerling was out of their price range.

Says Marketing Director Richard Robinson: ‘Many potential new trade customers loved our window, recognising the system as one of the best on the market. However, we were regularly putting a lot of energy into quoting for new trade business, only to be told the window would be too expensive for their end-user customers.

‘We had a top quality product, but were competing against companies offering an inferior window system with different locking mechanisms.’

So Kömmerling Lite has been introduced for its trade supply-only customers. It comprises the Kömmerling Connoisseur profile, but with a series of reduced specifications in other aspects of the window. ‘This means we can cut down on overall production time, making the finished product more affordable for our trade customers who have to compete in a more price-sensitive market.

‘We did look at a couple of other window systems to manufacture alongside Kömmerling, in order to be able to offer a cheaper window, but nothing on the market could give us the quality we needed. So we came up with this new concept, which makes Kömmerling available to a sector of the market who previously would not have been able to afford it, by giving them all the meat, in terms of the window profile, but not quite so much of the gravy.’

Trade business currently accounts for 28% of Alexander’s turnover, but Richard forecasts that figure will grow considerably over the coming 12 months, through Kömmerling Lite.

Alexander Windows was founded by Managing Director Steve Wood (pictured) and his wife Gaenor (who is Richard’s sister) in the summer of 1991. Gaenor had just given birth to their son, Alexander – and Steve says it was the perfect name for the company, too, being strong and dynamic, and putting them first in the Yellow Pages!

Now one of the leading fabricators in the Manchester area, Alexander Windows employs around 60 people at its 30,000 square foot site, currently manufacturing up to 350 frames a week, with turnover running at £4.5m.

Pumping profits into constantly improving and updating the company is a major part of the Alexander ethos, having invested over half-a-million-pounds in new technology and machinery in the last 12 months. ‘It’s led to considerable efficiencies in the manufacturing process, meaning we’re now able to make more windows with our existing workforce,’ says Steve Wood.

And moving with the times has always been a fundamental way that Alexander Windows works as a fabricator. This is reflected in its decision to manufacture only one of Kömmerling’s three systems. ‘Previously we used to fabricate from the 70mm GOLD system and the third-generation curved ovolo system, Connoisseur.
But Connoisseur’s classically-curved ovolo shape more accurately replicates the type of windows our own installation operation, run by Martin Edwards, was replacing. Also, it was successfully test-marketed to our trade customers by Trade and Commercial Manager Russell Palmer, and as a result it’s the only system we use now.’

The company prides itself on being used as a ‘working factory showroom’ by Kömmerling, and another of its long-standing key suppliers, Elumatec. Following Alexander Windows’ purchase of a SBZ615 saw centre and quad head vertical welder, Elumatec is now bringing potential customers into Alexander to see the machine in action.

‘We’ve got several different types of Elumatec machines, and it looks like we’re going to be a working factory showroom for the company in the UK on an on-going basis,’ says Alexander Windows’ Operations Manager Sean O’Hara. ‘A number of companies have already been in to see how we fit the machinery into our shopfloor set-up to ensure maximum production efficiency. And several more are booked in over the coming few weeks.’

The new saw centre and quad welder work on a production line with several other pieces of Elumatec equipment, including two CNC machines, a four head and a three head welder, and two single head variable angle welders.

‘It’s the way we use the combination to maximum effect, that makes Alexander Windows such a good example for fabricators considering investing in such state-of-the-art machinery.’

Kömmerling also uses Alexander as a ‘centre of excellence’ frequently taking fabricators considering switching to the Kömmerling Connoisseur system, to see the plant in operation. ‘We’ve recently had companies in from as far apart as Scotland and London,’ says Sean O’Hara.

Another aspect of Alexander’s philosophy is the company’s moral social responsibility. ‘We benefit from the local community – we make our living from them, so we feel it’s only right to put something back,’ says Richard Robinson.
The company’s latest charity contribution is to sponsor its local radio station’s calendar to raise money for Christies Hospital in Manchester. It’s the largest cancer treatment centre of its kind in Europe, and an international leader in cancer research and development. ‘We’ve sponsored Miss September – she’s one of the radio station’s senior account executives, and she came along to our manufacturing plant and was photographed amongst the windows and the machinery.’


MR Windows is Growing

MR Windows, a Duraflex fabricator and installer in Luton, is growing. Set up less than three years ago, the company has just completed an extensive factory refurbishment, including the addition of a mezzanine floor to double floor space. The investment is set to increase capacity from 180 to 400 frames a week.

The expansion programme also includes installation of the latest fabrication equipment, including a new digital cutting saw, a three-head welder, CNC corner cleaner and second copy router. In addition, MR Windows is undertaking extra staff training and establishing a dedicated quality control area as part of its growth strategy. Last but not least, staff are being kitted out with company branded workwear to promote a smart and professional image.

Mike Richardson, MR Windows’ Installations Manager and Surveyor, believes the investment will not only boost the quantity of frames it can produce, but will also improve the overall quality, while a reorganisation of the factory will speed up turnaround time.

MR Windows has thriving trade and retail divisions and operates within a 100 mile radius of Luton. Mike attributes much of company’s success to the team’s hands-on approach. ‘We always try to deal personally with our customers, where possible, and pride ourselves on keeping strictly to deadlines.’

MR Windows fabricates the 70mm Featured system with factory-fitted Rolled in Gasket from the Duraflex Diamond Suite. ‘We’ve been working with Duraflex from day one. The company’s system is very fitter-friendly and the fully Featured profile has particularly attractive sightlines and details,’ says Mike.

MR Windows is planning to promote its enhanced facilities to the trade through mailshots and personal visits to prospective customers. The expansion of the retail operation will be advertised in the local press and at various county shows and exhibitions over the next few months.

Tel: 08705 351351
Web: http://www.duraflex.co.uk


Carera Windows - 'The recommended company'

As one of HIS Systems long-standing fabricators, Stourbridge-based Carera Windows continues to flourish. It was established in 1987 by Mark Crumpton and Wayne North (pictured right), and they are both still at the helm today, steering the business to an even brighter future. Their planned expansion and investment in the company includes the opening later this year of several new showrooms.

Mark explains: 'We offer a full package of top quality products to domestic, trade and commercial customers all over the country. Much of our business comes from our good reputation and the recommendations of satisfied customers.

'Our sales pitch is simple - we just explain the facts and leave them to think. No hard sell. Consumers today are very switched on to environmental issues. They are concerned about thermal efficiency and are actively looking for better products.

'We originally chose to fabricate the HIS Five Star system because it was easy to fabricate and sell. With five chambers it offers really low U values, especially when insulated glass is used, and it looks good too. We make our own double glazed units and use Edgetech's Super-Spacer; the warm edge technology cuts down on the risk of condensation.'

Gary Firth, General Manager of HIS Systems, adds: 'We have enjoyed a long and successful partnership with Carera Windows, and are looking forward to working with the team as the company moves forward through its next period of growth.'

The quality of the products and service that Carera Windows offers is backed by a 10-yearinsurance backed guarantee, and the company is BSi registered. For further information call Carera on 01384 442490, or for information on HIS Systems, Five Star and the complete support package, telephone 08700 118061.


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