Fabricator Focus April 2004

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Lochnivar Windows Cleans Up with Pilkington Activ™

Scottish double glazing specialist Lochinvar Windows of Loanhead, Edinburgh, has been supplying high quality doors, windows and conservatories for over 15 years . The company has built up a large customer base throughout the Lothians, largely through customer recommendation and judicious local promotions.

However, since Pilkington Activ™ Self cleaning glass was adopted as part of the standard offering just one year ago things have really taken off. Currently, the company is riding a welcome wave of market interest, and is about to run a local advertising and PR campaign to take advantage of this new product.

.Pilkington Activ™ was officially launched in Britain in September 2002 as the world's first self-cleaning glass. Pilkington says that the high-tech product will undoubtedly help bring an end to one of Britain's most - loathed chore's, that of cleaning windows, and for that reason it is proving very popular with customers throughout the country. Similarly the product is proving a hit around the world after it was launched internationally throughout Europe, the USA and Australia.

Developed in the UK by the St Helens-based glass manufacturer Pilkington plc, Pilkington Activ™ keeps itself clean by harnessing the two natural elements of ultra violet light and rain. The technology uses UV light to break down organic dirt deposits on the glass while it then uses the rain to wash the dirt away.

Ian Oates, Sales Manager of Lochinvar, believes that the clear and proven advantages of the product are the key to his company's success over the past 12 months. He comments: 'When we first started offering clear Pilkington Activ™ to customers, word spread fast and we started getting enquiries in from far and near. We are currently getting calls from all over the Lothians, some from far beyond our previous catchment area. There's no doubt in my mind that being able to offer a glass with so many customer advantages is a real winner for us'.

Lochinvar's efforts have been closely supported by the local Pilkington branch at Cumbernauld, and Sales Manager Stephen Laing is delighted at Lochinvar's success with Pilkington Activ™. He comments: 'All of us here at Pilkington have an unshakeable faith in the success of this product, a sentiment which is now being proved totally justified on a global basis. But it takes the combination of an exceptionally robust specialist supplier like Lochinvar, and the focused commitment of a major glass manufacturer like us to make this the outstanding success it is'.

Lochinvar is not resting on its laurels though. It is now putting the finishing touches to an intense local publicity campaign, designed primarily to explain the product advantages of Pilkington Activ™ to even more potential customers. In the spring, radio and press announcements based around the 'fit them and forget them' theme will invite interested householders to visit the Loanhead showrooms to see for themselves just how good the offering is. And with incentives like £20 IKEA vouchers, the company believes that its customer base is set to take off during the year.

Ian Oates optimistic about converting enquiries to sales. 'Normally' he says, 'we
need to convince interested potential customers that the quality of our installed product is better than that of comparable competitors. We can certainly do that, but by offering Pilkington Activ™ - with its clear long-term advantages - our conversion rate is proving to be very much higher. The initial customer response to Pilkington Activ™ is disbelief, followed quickly by 'I want it'. So it does look as though the product will become the de facto standard window glass choice in the future.'

Web: http://www.pilkington.com


Harlequin – Colour by Numbers

Peter Brown started Harlequin Frames in December 1999 in an 11,000 square foot factory unit in St Ives, Cambridgeshire. Its business was mainly fabricating for local retail and trade customers.

The Shield profile system was chosen and that decision has never been regretted. The company say 'Product quality is extremely consistent and service levels are immaculate.'

In addition to the standard range of white, mahogany, rosewood and light oak, Harlequin has arranged a special foiling deal which allows the company to offer dark green, dark blue, black and burgundy across the whole of its range. Harlequin is able to provide these products at attractive prices for low minimum order quantities - even one window.

From the very beginning the company's main aim was to specialise in colour in the belief that this was a growth market which needed to be served by companies having a high level of expertise in this particular sector.

In the light of this, Harlequin added to its product range in May 2000 and became an approved applicator of the Avko colour coating system. A free colour matching service by spectrometer analysis means the company can offer virtually any colour of PVCu product either for its own frames and conservatory roofs or for those supplied by its customers.

Harlequin has recently filled another gap in the coloured product market by becoming the first company to offer foiled flat panels in the colours listed above in 300mm and 900mm widths in small minimum order quantities, again just one panel.

By virtue of having a colour coating facility, the company can now also offer a virtually unlimited range of colour-coated flat panels with a grain finish.

In March 2000, Kevin Findell who Peter Brown had known for some time, became a shareholder in the business and brought with him a wide experience in selling and fabrication within the PVCu industry.

Early in 2002, Harlequin decided that while the trade and retail businesses were both growing quite nicely, the company needed to focus much more specifically on the two areas, and set up a separate company in May 2002, taking on a Planet Franchise for the Cambridgeshire area to handle the whole of the retail side of the business.

Peter Brown says, 'This has been a major success and our retail side has almost quadrupled since the franchise started.

'This change has also allowed us to create a totally separate management focus on serving the trade sector with particular emphasis on developing our colour business.

'In addition to the colour options noted above, we have also used the availability of the coloured foils to develop our Harlequin Door range. We can supply these as externally or internally beaded, coloured one side or both sides and with white outer frames or with matching coloured outer frames as required.

'We believe that this choice at competitive prices and lead times makes us a real market leader for these products.

'This is a very flexible product range which we are continually developing to meet the demands of the market place. A clear example of this is this launch of coloured foiled flat panels in the wider widths. We could not find anyone to supply these in sensible quantities so we set about producing them ourselves.

'We believe we are in a strong position to work with our customers so that we can each take advantage of the growth in the market for coloured windows, doors and conservatories.'

Email: mailto:peterbrown@harlequinframes.fsnet.co.uk
Web: http://www.harlequinframes.co.uk


Atcost Windows Masters New Build

Eurocell Ultimate 70mm window system fabricator, Atcost Windows, based in Liphook Hampshire, has announced the continuing success of the company’s New Build department established within its existing premises on the Passfield Mill Business Park.

Since it’s inception the New Build division has been servicing a number of building contractors, developers and house builders as well as the growing band of smaller builders in the area. One of the reasons for the success of the department is the fact that Atcost new build personnel are both in the factory and on site, allowing orders to be processed immediately as well as eliminating problems at source.

‘The new build division we have developed at Atcost Windows allows us to take advantage of Eurocell’s product range - window, door and conservatory systems combined to the Eurocell branded Building Plastics – effectively solving a number of issues the builder may have in one order. By dedicating experienced staff to this growing sector of the business, as well as developing close working relationships with our customer base, it can only benefit Atcost in the future.’ said John Edwards, MD Atcost Windows.

Tel: 01773 842 100
Email: mailto:marketing@eurocell.co.uk
Web: http://www.eurocell.co.uk


‘A Fresh Approach to Conservatory Roofing’

STR, a new conservatory roofing fabricator in Scotland, has completed a review of roofing systems and chosen Ultraframe after it’s systems came out top on all criteria required. Managing Director Chris Lambe said ‘the ease of fabrication and installation of the Ultraframe system above its competitors together with the huge range of detailed features has to be a winning combination in Scotland.’

ScotTrade Roofs (STR), based in Motherwell was formed by two partners who recognised a potential in the market for a fresh approach to conservatory roofing to the trade. ‘ We recognised that Scotland was lacking a progressive and dynamic trade roofing company that not only valued its customers but communicated with them. We are delighted to be working exclusively with Ultraframe. Its heritage is built on innovation and this is key to the success in the conservatory industry, With products such as Uzone, Ultralite 500 and a fully bespoke as standard system including portals using Ultraframe allows us to access a whole new range of customers.’

Scot Trade Roofs, which employs twenty people, operates from Motherwell but covers the whole of Scotland.

Contact: Chris Lambe
Tel: 01698 263388


Harlequin Frames Offers a Competitively Priced Colour Coating Service

You can have any colour you like as long as its black was a slogan made famous by the Ford Motor company, and for many years manufacturers of PVCu windows, doors and conservatories offered any colour you liked as long as it was white.

Harlequin Frames can now colour coat your windows, doors, cladding or conservatory in the colour of your choice. Whether Harlequin manufactures it and colour coats it, or you supply it and the company colour coats it.

One customer, Nick Lake, Director of Communications at Panels Plus said 'When we launched our System–X Composite doors in 2002, one of the most important considerations, together with safety, was being able to offer a choice of colours.

'Colour is important; almost everything we buy today is based on colour, our clothes, our furnishings, and even our spectacles. For hundreds of years the army has rallied to its colours; to imagine television without colour is now unthinkable.'

Nick goes on to say 'Colour can enhance the home with added style and visual appeal, it can be as bright and individual as you want or as subtle and discreet as you like. First impressions count, and as the System-X door would be the first thing visitors notice it was important to create a range of door colours to suit every requirement.

'The problem we had was to find a company capable of applying a tried and tested colour coating to our composite doors. We found the perfect solution at Glassex.

'Harlequin Frames Ltd was promoting its service where the colour you choose is applied to the PVCu at the company's factory in St Ives, Cambridgeshire. Harlequin's location was an added bonus as we were able to send the doors to the company from our regional depot in Ely.

'The colour coating used in Harlequin's process is a specially developed paint, which is sprayed on and then physically bonds to the PVCu material. It dries quickly to a superb smooth satin finish as standard or if required a semi-gloss or high gloss, which forms an extra protective coating that never needs re-painting.
'It literally becomes the surface of the material to which it is bonded. It doesn’t chip, crack or flake; it is guaranteed weatherproof for ten years and is virtually fade free. It is UV stable and is available in any colour.'

The colour coating in question was developed by Switzerland’s leading specialist paint manufacturer in its ISO9001 quality accredited factory near Zurich.
It has been tried and tested in Europe for over fifteen years, and is recommended for use by leading profile producers. 'Exactly what we were looking for,' says Nick

'Since the introduction of our System-X doors we have had a great many doors colour coated by Harlequin Frames and there have been no problems whatsoever.
'Harlequin Frames is competitively priced and provides a quick and efficient service; turn round time is a matter of days, which is very important when quoting a delivery time to our customers. I can honestly say that it has been one of the most helpful companies we’ve ever worked with.'

Tel: 01480 377070
Email: mailto:peterbrown@harlequinframes.com
Web: http://www.harlequinframes.co.uk


The Dream of Trading Locally

In early 2000, local Sunderland man Terry Richardson set up TWR Trade Frames to service the local market. He believed that there was a niche for a trade window supplier that could produce high quality windows and doors at the right price and on time.

The company grew rapidly, and Terry realised that his companys’ growth was held back by often lengthy delays in the supply of sealed units. Consequently he decided to manufacture them himself.

He head hunted Craig Buist to manage the glass division. Craig has over 24 years experience in the industry, and his experience covers sealed units, decorative glass and door panel manufacture.

Craig and Terry firmly believe that a company succeeds by investing in its staff, and as a result the business has grown from employing three to eleven people in little over a year.

Every employee is encouraged to undertake NVQ level 2 and 3 training in glass processing and PVCu manufacturing. They believe in investing in quality, up to date machinery, and this runs through their sealed unit division to their decorative glass studio. The business is currently in the process of achieving EN1279 recognition.

The next area for growth was to bring door panel manufacture in-house, and this is an area that Craig has a lot of experience in. By making their own panels, the business was able to control this vital element in its product offer.

In late 2002, TWR approached the UK Door Panel Network which was more than happy to assist them set up their door panel manufacturing operation.
Craig says, 'The UKDPN has been a great help in offering advice, marketing back up and quality materials. This has enabled us to not only supply TWR with panels, but also offer trade panels to the local trade market.

'We set up Express Decorative Panels and as this complements our decorative glass division, it has enabled us to build extra sales in this area. We currently produce about fifty panels per week, but recent developments from the UKDPN will enable us to increase this to a hundred panels over the next 6 months.

'In turn we expect to increase our door panel employees from 5 to 8 over the same time period.'

TWR now employs 33 staff, and is currently expanding into another 15, 000 sq. ft factory unit. The company has gained a reputation for quality and value for money, a loyal customer base and a committed work force. Terry's initial dream of offering a local service has been realised

TWR - 0191 565 5007

The UK Door Panel Network
Tel: 0800 018 3499
Email: mailto:uap@btconnect.com
Web: http://universal-imports.com


Absolute Windows Secures MOD Contracts

Set up just over two and a half years ago, Eurocell Ultimate 70mm Fabricator, Absolute Windows of Portsmouth is making a name for itself in the window market. Partners Wayne Richards and Paul Kennedy, both of which have been in the industry for a number of years, are now carving a niche in their business in the supply of windows to the Ministry Of Defence.

Absolute Windows which has already completed a number of contracts via a third party developer, including the Culham Science Centre in Oxford, one of the country’s foremost scientific centres, is now adding RAF High Wycombe to the company’s list of contracts. The ‘fighter command’ facility, which is due to be renovated shortly, is one of the most up to date places of this type in the world.

‘Absolute has had great success dealing with the Ministry of Defence’s contractors.
We find that our key strength, as with the rest of the business is service, we are prepared to go the extra mile for our customers – even if that means opening up on a Sunday morning!’ says Paul Kennedy, Absolute Windows.

The company is building for the future, the partners have decided to invest a further £30k in new Hard Coat Glass Machinery, which will help them to develop a sealed unit production facility within their existing factory – enabling the company to increase the levels of service to its customer base.

Absolute Windows is also developing its other trade and commercial sectors, again based around the high quality service offered. The Eurocell Ultimate 70mm Window System has also been specified in a number of exclusive apartments in Cosham, incorporating a grey finish as well as acoustic glass.

Absolute Windows: 023 9238 3399
Web: http://www.absolutewindows.net
Eurocell: 01773 842 100


Opening the Door to Success

Scottish Evergreen Door fabricator Smith and Frater is going from strength to strength, manufacturing doors and delivering them all across Scotland.

The Grangemouth based business is selling increasing quantities of steel and fibreglass doors a month to both public and private sector customers from its 14,000 square feet new factory.

In order to maintain its outstanding service to customers, the company has recently increased and updated its fleet of delivery vehicles, by taking delivery of two brand new lorries.

Gordon Chalmers, Sales and Marketing Manager, comments, ‘We have been fabricating the Evergreen Door product for six years now, and during that time we have established and developed a good working relationship with everyone at Evergreen.

‘Our customers expect a quality product, prompt delivery and good service from us, and we can rely on Evergreen to provide the backup we need to ensure we fulfil our promises.’

Evergreen Door, an ISO 9002 registered company, is the UK’s leading supplier of steel and fibreglass door leaves. By providing fabricators with a unique ‘one-stop-shop’ service it is living up to its motto – ‘opening doors to the future’.

It offers a full range of hardware, which complies with the Secured by Design police-approved standards, components, including door locks, handles and letterplates, and glazing options along with the fully prepared door leaves. This service helps fabricators to differentiate their offer in the market place and promotes flourishing business.

For more information call Smith and Frater on tel: 01324 878787, or Evergreen Door on tel: 01924 423171.


A Centurion at the Door

Tim Goldson of Centurion PVCU Services, Cambridge, installers of windows, doors and conservatories say’s 'Over the years the demand for value for money, maintenance free quality PVCU products has grown steadily and innovation has been impressive.

'The demand for composite doors is on the increase with customers wanting a more distinctive look, with extra security, choice of colour, a wood grain effect and glazing options, so we saw the introduction of the next generation composite door.

'As customer satisfaction is essential to our continuing success we looked for a versatile, value for money door to stock that would meet all of the above requirements. The Panels Plus ‘System X’ door was the obvious choice as it offers flush fitting, a twin seal design, embossed grain and traditional mouldings.

'Its high performance leaf gives improved U value over traditional timber doors and there are no unsightly raised glazing cassettes to discolour. With a high security five point lock and adjustable hinges. As System-X has a multiple outer profile capability it is perfect for our outer-frame profile, and is colour and thickness matched to suit our Rehau profile.

'It is a durable high security door that meets all the stringent requirements and necessary standards. Exactly what the discerning homeowner wants.

'The System X door has been very well received by our customers and we have had a very positive reaction from our installation teams.

'Our relationship with Panels Plus works extremely well, they offer a fast and efficient delivery service via regional distribution centres, and if required, an express delivery service is available, we are very happy to endorse the company's products.'

Tel: 01638 743343
Fax: 01638 743990
Email: mailto:centurion@dial.drakken.com

Tel: 01708 630 045
Email: mailto:sales@panels plus.co.uk
Web: http://www.dpplastics.com


Kombimatec Machinery Offers more Options for Growth

GTI-Kombimatec machinery installed just 18 months ago in the factory of Glossop fabricator Window Options has helped the company to increase its turnover by 50% during the last year alone. Indeed, the ‘Power Trio’ of the Kombimatec 4HDV Combination Welder, DGS530 Double Mitre Saw and EV450 Corner Cleaner has proved so effective for Window Options that the company recently ordered another 3HDV welder and a V notch saw from Kombimatec.

Window Options, based in Glossop, North Derbyshire, is an established window and door fabricator and installer that also specialises in manufacturing conservatories. Director Mark Styler has over 20 years’ experience in the window trade and puts much of his company’s success down to his creed of ‘quality products and service linked with competitive pricing’ and a low-pressure sales approach, with over 75% of the company’s business generated from personal recommendation or referral.

The company began to experience a rapid growth curve a few years ago and decided that, in order to maximise on their new market position, they had to invest in new machinery. Says Mark Styler:

‘As we predominantly manufacture conservatories, one of our biggest issues was the fact that you have to perform 2 or 3 crucifix welds at a time to make one frame. This was really slowing us down so we knew we had to look at investing in faster, more efficient machinery.

‘Kombimatec impressed us because their kit represented extremely good value for money and because we felt that they would live up to our expectations in terms of after-sales support. I’m pleased to say that this has been the case, and that the trio of original machines has made a huge impact on our business. We just finished our current business year yesterday turning around approximately £3 Million – a year ago it was £2.1 Million. We couldn’t have achieved this without taking that big step.

‘We feel that we can talk to Kombimatec and that they respond positively to our queries, hence our recent order for another 3 HDV Combination Welder and V Notch Saw from them.’

Tel: 01582 455934
Web: http://www.gtikombi.demon.co.uk


A Positive Chain Reaction

There’s a lot of publicity about systems companies experiencing tremendous growth, but we don’t so often hear about this growth spreading down the supply chain. South Wales fabricator Euroframe has enjoyed 200% growth since becoming a Synseal Extrusions customer three years ago

‘We started fabricating Synseal in 1999 and grew 60% 2000-01, 100% 2001-02 and 40% 2002-03 to a current turnover approaching half a million,’ explains Paul Goddard Owner of Euroframe.

One of the customers supporting Euroframe’s growth through its own growth is installer JP Windows and Conservatories. ‘We buy from Euroframe because they provide us with a good service,’ says Tony and Robert, Directors of JP Windows, ‘but also because they supply Synseal. The Shield conservatory system saves us 40% on installation time which means we can install more, which means we need to buy more. It’s a win-win situation.’

Tel: 01623 443 200
Web: http://www.synseal.com


M.W. Windows Chooses Stuga

M.W. Windows based in the Knowsley district of Liverpool has chosen the Stuga Autocut automatic Saw Centre and Stuga Ecoline automatic Prepping Centre as the foundation for the company’s latest expansion programme. Run by Mike Warner and his son John, M.W. is a well established and well known fabricator in the Liverpool area.

M.W. fabricates the Eurocell Logic system and will run the new machines with the latest version of the Windowlink production software.

The Autocut saw will be sent window batches direct from the office by a network link and will produce all cut pieces complete with bar-coded labels ready for prepping. The saw produces all cuts of forty five and ninety degrees as well as arrowheads, which are guaranteed to be in the centre because the machine self centres the transom profiles.

Prepped pieces are fed onto the infeed of the Ecoline after scanning with the fixed barcode reader and from there all prepping is fully automatic before the parts are returned back to the operator without him having to go and fetch them. The machine produces all preps including drainage, trickle vents, espags, ‘V’ and ‘Y’ notches and all door preps including letterboxes.

As in many areas good labour is hard to come by and M.W. Windows expects to reduce labour, increase output and improve quality and consistency, whilst reducing profile wastage and scrap from mistakes.

British machinery manufacturer Stuga was considered by M.W. Windows to be the best supplier of automatic cutting and prepping machinery as the company specialises in this type of equipment and has all the necessary engineering and software resources needed to back-up it up.

For further information contact Stuga sales on 0800 169 5444 or visit http://www.stuga.co.uk


Taking the ‘Highland’ Road

Business is brisk for Inverness-based Profile 22 fabricator Alba Windows, and its domestic division Cairngorm Windows, as new housebuilding around the Highland city continues apace.

Located at the gateway to the Highlands on the shores of the dramatic Moray Firth, Inverness is experiencing rapid growth with a population approaching 90,000, due in part to an influx of outsiders from the south seeking a different quality of life.

With new housing springing up on the hills surrounding the city, it all spells good news for David Dowling, Managing Director of Alba Windows, who has made substantial investment in the business – in its Golden Jubilee year - to meet demand from customers across all market sectors.

Recent £500,000 investment in machinery includes automatic cutting tables and a free-fall glass table to increase efficiency and bolster the growing the trade frame supply of the business.

And coinciding with the company’s 50th anniversary is a new 8,000 sq ft glass shop adjacent to the main 15,000 sq ft premises due to be completed by Spring 2004, and providing a dedicated area for sealed unit and glazing production. Several new jobs are expected to be created too.

Moving the glass production frees up factory floor space for window and Quantal conservatory roof fabrication – both expanding areas for Alba which manufactures and supplies windows for some of the largest housebuilders in the Highland region including Tulloch Homes.

Tulloch Homes has just awarded the next phase of window supply to Alba, helping to boost production to 500 frames per week. Of these, woodgrain makes up a fair proportion complementing the contemporary look of Scottish new homes.

Explains David: ‘Most windows going into newbuild round here are PVCu as housebuilders have recognised their low maintenance and thermal qualities. Traditionally windows were stained wood, so the Rosewood is a perfect choice as it replicates the appearance of timber and has been very well-received.

‘The business split of newbuild supply within the company is now the highest it has ever been in our history and we expect 2004 to be as equally busy as 2003.’

Tel: 01952 290910


Kestral Soars to New Heights

When Kestral Window Systems was established in Blackpool in 1978, Hotel California was playing on the radio, Grease was everyone's favourite film, and a Japanese businessman had just invented a strange gizmo called the Walkman….

25 years later, Kestral Window Systems Ltd is now an associate company of Express Trade Frames Ltd of Preston, employing eight staff at a 5000 sq ft showroom, where the company promotes and sells the K2 roofing system. The company, is now run by Directors Nick Roberts and Malcolm Atkinson, has a turnover of £1,000,000 and is currently expanding and recruiting new staff.

Kestral Window Systems Ltd celebrated its silver anniversary with an open day at its remodeled show room, which includes new conservatories and windows.

Malcolm Atkinson comments: ‘Music and fashion over the last 25 years may have changed, but what hasn’t changed at Kestral Window Systems Ltd is our focus on quality and value for money and we won't sell a product unless we can personally recommend it - I have a K2 roof on my own conservatory, as it is a quality product that is supplied with excellent customer support.

‘Kestral Window Systems has gone from strength to strength during the last 25 years and we intend to continue expanding to cover the entire North West’.

Sally Fielding, managing director at K2 says: ‘We congratulate Kestral Window Systems on 25 years of successful trading. At K2 we pride ourselves in providing quality products and we are delighted that Kestral Window Systems recommend our products to their customers across the North West’.

Web: http://www.k2conservatories.com


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