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PILKINGTON 2001 RESULTS: THE FULL
STORY
Statement
by the Chairman, Sir Nigel Rudd
I am pleased to report another year of progress by Pilkington.This performance
has been achieved in the toughest market conditions we have seen for many
years. It reflects the enormous performance improvement over the past
five years to transform Pilkington into a highly competitive world-class
company. Since 1997 Pilkington has almost doubled its profits and its
levels of profitability place it at the top of the global glass industry.
There is still more to go for, but we know precisely what has to be done
and we have already put into place organisational and technical changes
to bring this about. Pilkington has been able to demonstrate resilience
and maintain profitability in difficult trading for a number of reasons.
The increasingly competitive position the Group has attained underpins
the results, with the delivery of benefits from the North American Step
Change programme now beginning to contribute. New products such as Pilkington
Activ self - cleaning glass, now in full production and on sale in many
of our key markets, confirm Pilkington's position as the undisputed industry
leader in technical innovation. In addition, several of our most profitable
businesses, including our Automotive Glass Replacement businesses in Europe
and North America, and our processing and merchanting businesses in Europe,
are proving to be less susceptible to cyclical variations than others
- a particular strength in an economic downturn.
The Board
On 14 May 2002, we announced some significant changes to our management
structure. The first is the appointment of Stuart Chambers as Group Chief
Executive, following the appointment of Paolo Scaroni as Chief Executive
of Enel, Italy's largest electricity group. The second is the departure
of Warren Knowlton and the appointment of Pat Zito to the Pilkington Board.
We are enormously appreciative of the significant transformation that
Paolo Scaroni has achieved at Pilkington. In five years he and his senior
team have transformed the Group from a loose confederation of under-performing
glass businesses into a world leader in glass manufacturing with a strong
management. We are delighted that he has agreed to stay on the Board as
Deputy Chairman and look forward to his continued involvement with the
Group.
Stuart Chambers, Pilkington Executive Director and President of Building
Products Worldwide, has worked closely with Paolo during the transformation
of the Group and the Board is delighted that he has agreed to become Group
Chief Executive.
Following reorganisation of our Automotive OE businesses and the resultant
elimination of Pilkington's internal geographic reporting structure, the
position of President, Automotive Worldwide and President of Pilkington
North America has ceased to exist. As a consequence, Warren Knowlton will
leave the Group on 30 July 2002. I would like to take this opportunity
to thank Warren for all he has done for Pilkington during his five years
with the Group and to wish him every success for the future.
Pat Zito, who has been appointed President of Pilkington's global OE business
unit reporting direct to the Group Chief Executive, was responsible for
the integration and restructuring of Pilkington's European Automotive
OE operations and the creation of a pan-European business and subsequently
the merging of the European and North American OE operations into a single
business. I am confident that Pat's experience will enable him to make
a very positive contribution to the work of the Board.
In January 2002, Iain Lough joined the Board as an executive director
and was appointed Group Finance Director succeeding Andrew Robb. Iain
has been with Pilkington since 1993, most recently as Chief Financial
Officer for Building Products Worldwide. Andrew remains an executive director,
with responsibility for the Group's relationships with its major partners
and affiliates worldwide and supporting the Group Chief Executive in the
Group's growth initiatives. He is also responsible for the legal, secretarial,
corporate affairs, information systems and supply management functions.
Financial results
Turnover from continuing operations, including joint ventures and associates,
was
£2.8 billion, unchanged from the previous year. Operating profit
before exceptional items and goodwill amortisation, including joint ventures
and associates, was £293 million (2001 £294 million).
Profit before goodwill amortisation, exceptional items and taxation was
£228 million, an increase of three per cent. After deducting goodwill
of £10 million (2001 £6 million), profit before exceptional
items and taxation was £218 million (2001 £216 million).
Exceptional items of £57 million were charged in the year including
£42 million of restructuring costs in Group subsidiaries. The profit
before tax after charging exceptional items was £161 million (2001
£172 million).
Earnings per share before exceptional items increased by seven per cent
to 9.5 pence (2001 - 8.9 pence as restated after the introduction of FRS
19). The Board is recommending a final dividend of 3.25 pence per share,
making a total for the year of 5.0 pence per share, the same as last year.
Subject to approval by the shareholders at the Annual General Meeting,
the final dividend, with scrip alternative, will be paid on 1 August 2002
to shareholders on the register at 14 June 2002.
The Group has adopted the new Accounting Standard on Deferred Taxation
- FRS19. Accordingly, the Group's tax charge for the year was £61
million, 38 per cent of pre-tax profits, reflecting the mix of Group profits
from different tax jurisdictions. Last year's comparatives have been restated
following the adoption of this standard. Certain balance sheet values
have also been restated and, as a consequence, reserves as at 31 March
2001 were reduced by £95 million. It is important to note that adoption
of the new standard has no effect on the Group's cash or borrowing position.
Operating cash flow (profit before exceptional items plus depreciation
and amortisation) was £406 million (2001 £397 million) and
the net cash flow before dividends and management of liquid resources
was £5 million outflow (2001 £6 million inflow).
Net borrowings at 31 March 2002 were £704 million (31 March 2001
£656 million). Cash interest cover was seven times (2001 six times).
During the year the Group obtained stable investment grade credit ratings
and launched a successful debut Euro 350 million seven year Eurobond in
October - the first issue after 11 September. This provided strong confirmation
of the improved credit quality of the Group and was purchased by a wide
range of investors.
Strategy
Cost consciousness remains our core focus as we continue to work to improve
our position as the most competitive glass company in the world. At the
same time, we seek revenue growth through the development and marketing
of new products.
Pilkington Activ self-cleaning glass has captured the imagination of both
the glass trade and consumers on either side of the Atlantic. Its unique
dual-action performance offers tremendous potential for commercial and
residential applications. Pilkington Automotive's solar control windscreens
have gained wide market acceptance. Our new intruder-resistant glass has
been launched on the new BMW 7 series and is expected to be adopted on
higher volume vehicles over the next few years.
Although adopting a prudent approach to both acquisitions and the creation
of new float capacity in the current climate, Pilkington's strong competitive
stance places it in a good position to seek out opportunities that may
emerge from the current downturn in the industry. Our new float plant
in north eastern France is now in full production greatly strengthening
our position in the French market. Our decision to postpone the planned
joint venture second float line in Poland was justified by subsequent
developments in the European market. Construction work has begun on the
fourth joint venture float in Brazil at Barra Velha in the south of the
country, which is on course to come on stream in 2003.
Review of operations
Building Products
Sales, including joint ventures and associates, were £1,464 million,
up two per cent on the previous year. Operating profits improved by six
per cent to £232 million. Our Building Products business is a global
leader in cost competitiveness with the most efficient group of plants
in the glass industry worldwide.
The Building Products businesses have performed well throughout the year
despite an atypical decline of two per cent in industry demand for float
glass in the major markets we serve.
Europe
Sales in the European Building Products business were marginally higher
than last year with operating profits ahead once more.
This business, the largest in Pilkington, representing two thirds of the
Group's Building Products sales, achieved better results in spite of mixed
market conditions and a significant decline in demand in the second half
year. Our ongoing cost consciousness has meant that despite tough market
conditions, the manufacturing performance of our European float glass
plants continues to improve.
One of the two float lines at Gladbeck, in Germany, was shut down for
cold repair in January 2002. The plant start-up after the repair was originally
planned for May 2002 but has been postponed until market conditions improve.
The float tank at Porto Marghera (Venice) ceased production in April 2002
in readiness for its cold repair. It is planned that the second Gladbeck
float will be repaired towards the end of this financial year.
A new integrated float and processing facility in France, involving a
joint venture partner, was completed ahead of schedule, in time to support
Building Products over the heavy European float repair programme in 2002.
Its construction is a key component in the Group's European growth strategy.
A new on-line coating facility was completed at Weiherhammer in Bavaria,
to supply the European launch of Pilkington Activ self-cleaning glass
in March.
Production of Pilkington Pyrostop, the Group's market-leading fire-protection
range made at Gelsenkirchen, Germany, was further expanded to meet continued
strong growth in demand for this high value-added product.
Growth in other added-value products continued with demand for low emissivity
Pilkington K Glass being boosted in the United Kingdom, as a result of
the revised building regulations introduced by the Government in April
2002. These regulations, designed to reduce heat loss, and thus energy
consumption, in buildings, effectively require the use of low emissivity
glass for windows for both new build and refurbishment, bringing the United
Kingdom in line with practice followed in Germany and Scandinavia for
some years.
In the downstream Processing and Merchanting businesses, profits increased
for the third year running, despite a reduction in European glass consumption.
Steady improvements in productivity, allied to reductions in costs, were
also achieved.
During the year, acquisitions were completed in France and the United
Kingdom and selected branches within the European network were expanded.
All Processing and Merchanting customers in Europe now have the opportunity
to place orders electronically. More than ten per cent of customer orders
are already placed using e-Commerce and this is expected to grow substantially.
North America
Results of the North American Building Products business, which accounts
for approximately 15 per cent of Building Products sales, improved during
the year due to further cost reduction initiatives and the absence of
major float glass repairs, following the repair programme of recent years.
The highlight of the year in North America was the successful launch of
Pilkington Activ self-cleaning glass, which attracted widespread media
and customer interest. Pilkington is the first glass company in North
America to bring such a product to market and a large number of US fabricators
and window manufacturers have now been certified to market and sell it.
In Mexico, Vitro Plan SA de CV (VVP), in which Pilkington has a 35 per
cent stake, increased its sales overall, largely due to growth outside
Mexico, following the acquisition of Cristal Glass in Spain. Consolidation
of Cristal Glass sales offset the impact of the slowdown in the US and
Mexican economies. Profits were restrained by the strength of the Mexican
peso since a significant amount of sales are invoiced in foreign currencies.
South America
South American Building Products, with operations predominantly in Brazil,
accounts for about seven per cent of Group Building Products sales. The
region continued to provide good results during the year, though sales
volumes and prices were affected by devaluations and the economic instability
in Argentina.
All five float lines in the region performed well during the year and
high yields were achieved. Cold repair of the Cebrace joint venture float
line in CaÁapava, after twelve years in operation, started in February
and was completed in May.
Construction of an additional float line in southern Brazil commenced
in February. This facility will be built and operated by Cebrace, the
joint venture between Pilkington and Saint Gobain. The plant, which will
have a sales capacity of approximately 200,000 tonnes per year, is scheduled
to start operations in 2003. Asia Pacific
The Australian housing market was very slow at the start of the year but
strengthened considerably as the year progressed. The results of the Australian
Building Products business, which represent eight per cent of Building
Products sales, improved as a consequence.
The Group's associated company in China, Shanghai Yaohua Pilkington Glass
Co Ltd (SYP), continued to perform well. During the year SYP acquired
control of Guangdong Float Glass, which owns a float glass line in southern
China.
Automotive Products
Sales during the year, including joint ventures and associates, were £1,275
million, a reduction of six per cent on the previous year. Operating profits
reduced by 16 per cent to £79 million.
Following the structural changes completed within our North American Automotive
Products business, Pilkington has now combined its Original Equipment
(OE) operations into a single worldwide business unit. This enables the
Group to serve its global customers better and facilitates the implementation
of best practice across Automotive Products, paving the way for a significant
improvement in operational performance.
Europe
Although results were affected by the economic downturn in continental
Europe, the European Automotive business, which accounts for nearly half
of the Group's automotive glass sales, continued to drive through improvements
in product quality and manufacturing productivity.
Sales in the OE business experienced a slowdown compared to the previous
year, due to a decline in demand in some markets, and a reduction in volume
of some large programmes as they approached the end of their model life.
In addition, start-up of replacement models was slower than anticipated.
Sales are expected to recover as the new model transitions are completed.
New product development was again a key area and during the year an advanced
intruder-resistant, side glazing product was launched. With vehicle manufacturers
increasingly emphasising security features, this type of glazing should
feature significantly in future.
The European Automotive Glass Replacement (AGR) business demonstrated
further profitable growth, assisted by reductions in both manufacturing
and distribution costs. The aftermarket was strong, with some market gains,
but the specialist, original equipment market of buses, coaches and trucks
was weak. Complexity of these products continues to grow, helping to offset
the downturn in volumes.
North America
In the North American Automotive business, which accounts for over 40
per cent of automotive revenues, sales declined during the year following
an overall fall in light vehicle production and completion of a large
short-term contract for Ford, which had been anticipated for some time.
During the year, structural changes to the North American Automotive business
were completed to schedule. This resulted in the long planned closure
of two automotive fabrication plants; at Sherman, Texas, and Lathrop,
California. Since then, the emphasis has shifted to improving operational
performance in the remaining facilities and better levels of quality,
productivity and higher levels of efficiencies have already been achieved.
The AGR business in North America has been successfully turned round from
its loss-making position of three years ago and is now making good returns.
The AGR business model has been completely re-engineered, including pricing
policy, substantially improving the route delivery system, implementing
best practices and customising each service centre to the needs of its
local market. In addition, its successful e-business programme, through
which 40 per cent of its sales are implemented, was expanded to include
a wide offering of glass products and accessory parts to customers, with
a seamless on-line ordering system, from product look-up through to delivery.
In Mexico, the automotive division of Vitro Plan SA de CV (VVP) experienced
a reduction in demand in the OE market, which accounts for 16 per cent
of its revenues, but increased its AGR sales. Profits were also adversely
affected by a decline in prices.
South America
The South American Automotive glass business was again able to produce
good results, despite a sharp reduction in demand in Argentina.
A new plant to supply bus windscreens for local customers was opened in
Brazil. Business continued to grow with a new contract to supply windscreens
and side glazings to Volkswagen.
Asia Pacific
Profitability in Australia continued to rise, due to higher productivity
and yields and a further reduction in overhead costs. Demand remained
stable with exports exceeding 30 per cent of total sales.
In China, plant operating and financial performance continued to improve.
Strong sales growth continued, with 30 per cent of output being exported
to the USA and Europe.
Pilkington Aerospace
The events of September 2001 had a significant adverse impact on the aviation
industry and its suppliers. Nevertheless, Pilkington Aerospace was able
to react quickly to the dip in the civil aviation sector by securing long-term
commitments in the business jet market with Learjet, Cessna and Embraer.
Sales for military aircraft increased as the US Defense Department augmented
its spares inventory. During the year Pilkington Aerospace was selected
by Lockheed Martin to supply the integrated transparency system for the
new Joint Strike Fighter, the largest military aircraft programme in history.
It has also been chosen to supply the Saab Gripen JAS 39 aircraft.
Prospects
Pilkington is operating in tough trading conditions for a second consecutive
year and we expect challenging markets for most of the coming year. Float
prices in Europe are down but not expected to deteriorate further. In
Automotive, production remains subdued, but prices are stable. Overall,
we expect to see progress this year in the United States and in Automotive,
with some deterioration in Building Products.
Pilkington will continue to drive down its cost base, benchmarking across
the Group to achieve higher levels of productivity and efficiency. Demand
for our products is increasingly driven by requirements for sophisticated
and added-value glass, and we will continue to invest in their development.
A competitive manufacturing base and a strong portfolio of innovative
products should ensure that Pilkington remains resilient even in challenging
times, consolidating its position as the world's leading global glass
company.
http://www.pilkington.com
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