Welcome to THE GL@ZINE News 29th April 2003

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Deceuninck Acquires Thyssen Polymer

Deceuninck, worldwide producer of PVCu window systems and building profiles, announced on 15th April the signing of a sale & purchase agreement for the acquisition of Thyssen Polymer, the extrusion business unit of ThyssenKrupp Technologies. The consolidation will start as from June 2003, after completion of the anti-trust review. The acquisition will give Deceuninck leadership in its sector world-wide.

Both parties are convinced of the mutual benefits of the deal. 'Thyssen Polymer and Deceuninck have the same business philosophy, namely a strong customer focus, high quality extrusion technology and the use of self-manufactured tools. Moreover, Thyssen Polymer's range of door and window profiles, and geographical markets are complementary to those of Deceuninck', said Clement De Meersman, CEO of Deceuninck.

Thyssen Polymer is a world player in the manufacture of PVCu profiles for doors, windows and facades and realises the majority of its sales outside Germany, mostly in France, the USA, Poland and other countries in Central & Eastern Europe. The company is number five in Europe and number seven in the USA. It has an extrusion plant in Bogen as well as two extrusion units in the United States (Oakland in New Jersey and Little Rock in Arkansas), which operate under Vinyl Building Products Inc. Thyssen Polymer has a total extrusion capacity of approximately 86,000 tonnes per annum and is also active in injection moulding, tool construction, lamination and compounding. Sales were 186 million EUR in 2002. The company employs 650 people in Germany and about 250 in other countries.

The 2002 sales of both companies amount to 549 million EUR with a geographic spread as follows: Benelux 9.1%, Germany, Austria and Switzerland together 10.4%, United Kingdom 14.2%, Southern Europe 18.8%, Central & Eastern Europe 16.2%, North America 26.2% and Asia 5.1%.

The Deceuninck Group is an integrated group of world format, specialised in compounding, design, development, extrusion, finishing and recycling of PVCu systems and profiles for the building industry. The company is active in 32 countries, has 18 subsidiaries (production and/or sales) and is supported by 1776 personnel, with 560 in Hooglede-Gits. Deceuninck is number three in its sector world-wide and achieved consolidated sales of 362.2 million EUR in 2002.

Web: http://www.deceuninck.com


Currency Fluctuations Continue to Bug Saint Gobain in First Quarter

Net consolidated sales of the Saint-Gobain Group for the first quarter of 2003 amounted to Euro 6,986 million, compared with Euro 7,296 million for the same period in 2002, representing a contraction of 4.2% on an actual structure basis, or 5.8% on a comparable structure basis. This decline is entirely due to currency effects - which had an 8.2% negative impact during the period - and especially the sharp falls in the value of the US dollar and the Brazilian real. On a comparable structure and exchange rate basis (like-for-like), sales were up 2.6%.
Sales volumes increased by 1.2%, while prices remained firm, rising by 1.4%.

The majority of the Group's divisions contributed to this performance, which was achieved against a backdrop of challenging economic conditions, testifying to SaintGobain's growth capacity, boosted by an expanding presence in emerging countries.

Sales trends by business sector, division and geographic area are as follows:



With the exception of Reinforcements, all of the Group's divisions enjoyed moderate sales growth in first quarter 2003, particularly in terms of prices.

The Glass Sector reported the Group's strongest like-for-like growth in the period, for the bulk of its businesses. Robust sales for the Flat Glass Division in Brazil and the European automotive market offset the downturn felt in the European construction market. The Insulation Division reaped the benefits of the healthy US residential construction market, while Containers reported a further increase in both volumes and prices, particularly in the United States and Germany.
Reinforcements faced downward price pressure and, despite a sharp improvement in volumes, was the only division to report a slight contraction in sales over the period.

After two years of declining sales, the High-Performance Materials Sector showed the first signs of a recovery in its main markets for Ceramics & Plastics as well as for Abrasives.

Like-for-like growth in the Housing Products Sector was slightly below the Group average, due to the lower contribution, during the quarter, from the Building Materials Distribution Division. This was mainly due to the reorganisation of Pipe Distribution operations as well as to a further downturn in the construction market in Germany and, to a lesser extent, a slowdown in the interior decoration market in France, which had a direct impact on Lapeyre's sales. Business in the Sector's other divisions was buoyant, boosted by the strong US residential construction market for the Building Materials Division and deliveries under the Abu Dhabi contract for the Pipe Division.

By Geographic area, moderate like-for-like growth was reported in France and the United States. In the rest of Europe the picture was mixed, with the downturn continuing in Germany, but Spain, Italy and the United Kingdom reporting strong performances. At the same time, demand was still buoyant in emerging countries, particularly in Latin America.

Asbestos claims in the United States:
Some 22,000 new claims were received by Certain Teed in first-quarter 2003, including 14,000 in the State of Mississippi. As announced at the beginning of 2003, there was an exceptional surge of claims in Mississippi prior to the end of last year, following a new law more favorable to defendants. Most of the claims received during the first quarter 2003 in Mississippi were filed prior to January 1st 2003, when the new law became fully applicable. Excluding this exceptional surge, the number of new claims filed is not on a general upward trend.

At the same time, 9,000 claims were settled, and several thousand transferred to an inactive docket. As a result, there were approximately 114,000 outstanding claims at March 31, 2003.

The average individual cost of settlement came to US$2,100, on a par with the trend of the prior period.

Over the next few months, the number of new claims filed in Mississippi should reduce significantly and newly introduced or expected amendments to legislation in other States could also have a positive impact on the future rate of new claims filed.

Outlook:

The Group's moderate organic growth in first-quarter 2003 is in line with the objectives announced for the year as a whole. Nevertheless, the Group is feeling the negative impact of currency effects and the increase in the cost of energy and certain raw materials. As the intemational economic situation is still highly uncertain, it is too early to tell, at this stage, whether or not these negative factors will be corrected by the end of the year.


GGF Convention offers Plethora of Big Name Speakers and Top Class Social Events

Sponsored again by SAPA, this year's annual GGF Convention (22nd - 23rd May) goes under the title 'Grasping the Nettle - Issues the industry can't ignore'. Speakers include Kelvin Williams, chairman of BRAC, discussing the future for Conservatories; Brian Waldron of Pilkington on CE Marking; Mike Thomas of the HSA on Asbestos and Roofline and Peter Gray, operations director of Zenith Windows, on Recycling for Profit.

The following is a statement from GGF President Trevor Coles:

'Every year the GGF's Annual Convention highlights issues which will have a direct effect on your business. 2003 is no exception. The theme 'Grasping the Nettle' reflects exactly what this year's event is all about.

Over the last 4/5 years this event has been the forum for intense discussion on issues such as the review of Approved Document L in England and Wales and Part J in Scotland. These discussions have been made all the more relevant with the presence of guests and speakers such as Paul Everall, Director of Building Regulations at the Office of the Deputy Prime Minister and Dr Phil Cornish of the Scottish Executive.

As a GGF Member the Annual Convention offers you the opportunity to speak directly to and influence the decision makers who have the power to change the way you do business. Your voice needs to be heard, if you have never attended this event in the past then it is time to rethink your position.

So what can you expect from this year's event? We have brought together over a dozen speakers covering topics such as Health and Safety, Training and Skills, the future of windows after Document L - Energy Efficiency, CE Marking, Back to the Future with BS6206, Asbestos and Roofline, Recycling for Profit, E- Business, Latest on the new Employment Act, Managing Change, the latest changes relating to the Enterprise and Competition Acts, Conservatories and the future relating to Building Regulations and finally for those GGF Members who are FENSA Registered there will be a FENSA Advice Forum where you can meet a FENSA representative face to face.

Social highlight is a James Bond themed Black Tie Banquet (a 'GoldFinger Buffet' perhaps?). This will be followed by the GGF's traditidnal Golf Competition at Carden Park. For partners, on the Thursday there is a Roman Tour of 'Deva' (now known as Chester) with a Gladiator. The GGF has secured its own personal 'Russel Crowe' to take partners on a tour of the ancient and beautiful city of Chester. This will be followed by a relaxing river cruise, lunch and trip to the world famous Chester Zoo. Our Gladiator will be on hand throughout the day to ensure that everyone is looked after. Finally, on Friday, if Golf isn't your game then you can indulge yourself in a trip to the Romantic Gothic Cholmondeley Castle and Gardens.

Download a PDF booking form here, or contact Lis Chapelhow on 020 7207 5859 or email mailto:lchapelhow@ggf.org.uk


Ultraframe's New Guild Aims to Raise Standards and Recognise Installer Quality

Ultraframe, as part of its ongoing efforts to grow conservatory sales and extend its quality message throughout all aspects of the industry, is launching The Ultraframe Guild of Approved Conservatory Installers. This latest innovation from the designer and manufacturer of conservatory systems has been developed to provide further business opportunities for its customers and ensure homeowners can have their expectations of a positive, branded conservatory experience met.

The scheme is part of Ultraframe's aspirations to raise standards across the board - from manufacture and fabrication to installation - in all sectors of the conservatory market.

The Ultraframe Guild of Approved Conservatory Installers has been made possible by a partnership with The Guild of Master Craftsmen. The Guild of Master Craftsmen is one of Britain's highest profile trade association and has based its reputation on obtaining recognition for skill and integrity. In the eyes of consumers, any member of the Guild is automatically identified with a determination to provide quality products and services. This not only gives reassurance to the homeowner, but also drives business opportunities for members.

The Ultraframe Guild of Approved Conservatory Installers, by reassuring consumers about the conservatory purchasing process, will help unlock the huge untapped potential of the UK conservatory market. Ultraframe has undertaken extensive research that identifies over five million homeowners with lifestyle profiles and aspirations that match existing conservatory buyers.

'Numerous benefits will accrue to quality conscious installation companies through membership of The Ultraframe Guild of Approved Conservatory Installers.' says the company. The generation of exclusive sales leads will accelerate the growth and development of installation businesses, while membership will confer inclusion in a community of like-minded companies. Web sites will be developed to provide installers with their own on-line presence and link them to Ultraframe's; while membership cards, a corporate branding package for vehicles, literature and stationery, and an allocation of The Ultraframe Essential Guide to Conservatories will all promote the quality message to prospective customers.

Membership of this group is open to all professional conservatory installers, subject to some simple criteria. These comprise the employment of Ultraframe quality products only, observance of the Ultraframe's technical installation manual for the complete conservatory, combined with the passing of an assessment course to establish competence, and the completion of an application form that provides for the sourcing of references from both trading standards and homeowners. An accessible registration fee - payable to the Guild rather than Ultraframe - also applies.

Marketing initiatives to support The Ultraframe Guild of Approved Conservatory Installers will drive awareness of the scheme and the quality installation message home to consumers.

These promotional initiatives currently include:

* Direct mail of The Ultraframe Essential Guide to Conservatories, mentioned above, to hundreds of thousands of targeted homeowners every year. The Ultraframe Essential Guide to Conservatories is a high-quality magazine style publication that delivers consumers information and practical advice on the conservatory.

* A Web site - http://www.ultraframe-conservatories.com - that will reprise the content of The Ultraframe Essential Guide to Conservatories and provide consumers with details of how to locate their nearest member of The Ultraframe Guild of Approved Conservatory Installers.

* An Ultraframe consumer hotline - 0500 822 340 - which will again help connect homeowners with their nearest member of The Ultraframe Guild of Approved Conservatory Installers.

* Extensive advertising and PR campaigns which will promote this exclusive service to customers through coverage in leading newspapers and home interest magazines.

* An e-mail facility - in development - whereby consumers will be able to contact installers direct. This will extend into SMS messaging, fax and 'snail mail'.

The scheme is just part of an extensiverange of initiatives that aim to position Ultraframe as the total 'one stop shop' in conservatory manufacture and design. With the introduction of its new Victorian 'As Standard' package and the Uzone roof, the company offers the complete product range for all style and price points in the market. It is proven as an established quality route to market at all points of the manufacture and supply process, not least through its BBA Fabricator Scheme. This assurance now extends to installation through The Ultraframe Guild of Approved Conservatory Installers.

Ultraframe is dedicated to accelerating consumer demand, both through its product and customer support programmes, and through a sustained consumer communication programme, launched with the first of a regular publication, The Ultraframe Essential Guide to Conservatories.

'Ultraframe now encompasses the whole process chain from manufacturer and fabricator to installer; underwriting the entire consumer buying experience', the company says.

Tel: 01200 452214
Email: mailto:brochures@ultraframe.co.uk
Web: http://www.ultraframe.co.uk


Pilkington Activ™ Cleans up in Last-Minute Appearance at Glassex

Although Pilkington did not have its own stand at this year's Glassex, which was held during March at the National Exhibition Centre, visitors enjoyed a last minute chance to see Pilkington Activ™, the dual action self-cleaning glass, on the stand of conservatory roof systems manufacturer Wendland.

The process by which Pilkington Activ™ continuously cleans itself was shown on a large plasma screen, with the glass installed in a number of sealed units provided by Wendland's sister company, insulated glass unit manufacturer CET.

Despite receiving no advance publicity, Pilkington Activ™ attracted a great deal of attention from window and conservatory installers looking to sharpen their competitive edge by offering their customers something genuinely innovative.

Chris Owen, Wendland's Managing Director was very positive about the response received at the show: 'Although it was only agreed to put Pilkington Activ™ on our stand just three weeks before Glassex, it created a lot of interest on the stand and we have received some very positive interest since. It fits in well with Wendland's policy of continuous improvement and innovation, and is a real boon to conservatory buyers as it helps to overcome the problem of keeping conservatory roofs in pristine condition. The response we received was very positive, especially from retail installers who thought it would be easy to sell the added value.'

Pilkington Activ™ helps to keep itself clean through a special, permanent coating that uses ultra violet light, abundant in normal daylight, to continuously break down organic dirt on the surface of the glass. The coating also causes water to spread evenly across the window pane as the water flows off the glass, washing stubborn dirt deposits away.

Web: http://www.pilkington.com


Sheerframe Provides Catalyst for The Great Partnership

Two of the UK's biggest house builders, Bryant Homes and Persimmon Homes have been brought together for an innovative self-sustaining community project using Sheerframe windows in the North East.

Newcastle Great Park is a 10-year project, which will see the building of 2500 new houses and apartments, as well as schools, offices and shops. Planners are aiming to build homes, which reflect the best traditional styling of the surrounding towns, whilst also incorporating modern technology and individuality within the development. Sheerframe System 6000 windows including mock sash windows, vertical sliding sash and French doors are being used by the builders.

Says, Paul Gay, construction manager at Persimmon Homes (North East) Ltd, 'The overall look of the development is an integral part of the planning agreement, so it has been essential that we use a window which allows us to meet the requirements of the planners in terms of aesthetics and performance. In addition, the windows must meet the needs of the house buyers by allowing a choice of styles, finishes and opening options.'

LB Plastics' Sheerframe System 6000 windows and French doors have been designed specifically for the housebuilding market, giving clean, clear sightlines ideal for creating traditional looking homes. Custom made and available in either white or a variety of woodgrain finishes, they provide optimum weather, safety and security performance.

Production manager at Bryant Homes, Andrew Craig comments, 'The choice of products offered by LB Plastics Ltd has allowed us to customise our properties creating unique residential areas within The Great Park. The mock sash window with its balanced sightlines has been an essential component in helping us realise the planners' vision.'

Sheerframe mock sash windows are available in three opening options, top hung casement, along with tilt & turn and fully reversible windows, which comply with part B fire safety regulations.

Cleveland based window manufacturers H Jarvis and Son won the contract to supply all the windows on phases one and two of the project. David Glendinning, Director of H Jarvis and Son comments, 'We worked closely with the builders on this project to ensure that the best possible window was specified. By using the vertical sliding sash and mock sash windows it has been possible to build traditional looking houses without burdening new homeowners with the many problems associated with wooden framed windows.'

Tel: 01772 852311
Web: http://www.litchfield-group.co.uk


Alcoa cuts Staff at Rockdale Operations, Threatens to Close Intalco if Energy Prices Rise and Scales Down Production at Massena

Alcoa announced on 23rd April that a joint labour-management restructuring effort will reduce operating costs at the company's Rockdale Operations, as part of its long-term, low-cost production strategy. The plant, which employs approximately 1,400, and is an integrated facility of lignite mining, power generation and aluminium smelting, will continue to operate at its full capacity of 264,000 metric tons per year of primary aluminium.

'Managers and leadership of USWA Local 4895 have worked constructively and creatively to apply the Alcoa Business System to streamline our processes,' said Geoff Cromer, Rockdale Smelting and Casthouse Manager. 'But we also had to take a hard look at staffing. We recognise that reductions in employment are difficult, but they help preserve employment here for hundreds of others. As a result of these actions, this facility will become more competitive within the Alcoa system and the global aluminium smelting industry.'

The measures taken to improve the plant's viability are:

•Application of the Alcoa Business System to all core work processes and changes to job requirements to increase both production and productivity;
•Implementation of processes to reduce the amount and cost of materials, goods and services purchased at the facility, and
•Reduction of approximately 150 hourly and salaried jobs.

'This is a global business where we must improve productivity in order to compete,' said Cromer. 'Escalating costs have made Rockdale uncompetitive, and we need greater efficiencies across the board to stay in the business. We must reduce costs in every area where we can control spending.'

• Alcoa has additionally announced that it has decided it will temporarily curtail production at its Ferndale, Washington ('Intalco') aluminium smelter on September 30th, 2003 if planned higher Bonneville Power Administration's (BPA) prices are implemented. The price increase announced by BPA earlier this year would sharply increase the 170,000 metric ton per year-plant's energy costs and undermine its competitiveness globally, at a time when raw material costs are high and market conditions are relatively soft.

'We prefer to operate Intalco, but the projected price increase would leave us no alternative in the current environment,' said Bernt Reitan, President of Alcoa Primary Metals. 'We regret the very real impact this closing will have on the community and the workforce, but no aluminium smelter in the world could operate under the burden of the energy costs in the Northwest of the United States. The plant will curtail operations on September 30th, 2003 unless there is significant change in the power price or market conditions overall.'

'The Intalco plant is by far the lowest cost smelter in the Northwest, but today's record high power prices and the uncertainty of the BPA process make operation extremely difficult,' said Mike Tanchuk, President of Alcoa Primary Metals Northwest Operations. 'This operation needs certainty in power supply at a competitive price so the employees, who have worked hard to make this plant competitive, aren't constantly looking over their shoulders at closure.'

• Alcoa is also temporarily reducing production at its two Massena, New York primary aluminum facilities. The reductions will affect 60,000 metric tons per year of production at the two smelters, or approximately 24% of the combined capacity of 255,000 metric tons per year there.

The rising power market and high prices for raw materials made it advisable to scale back aluminium production at the plant. No significant changes to the workforce are planned. The facilities will continue to employ more than 1,300 workers. The curtailment will take place at both locations later this week. The capacity reductions will last as long as market conditions warrant.


David Wilson Homes Awards Conservatory Contract to ASF

ASF UPVC Ltd, a Premier Profiles fabricator based in Uppingham, Leicestershire, has won a major contract with leading house builder, David Wilson Homes, to exclusively manufacture and supply all its conservatories throughout the East Midlands.

With its head office in Ibstock, Leicestershire, the East Midlands is David Wilson Homes' largest region of operation and the contract will see ASF build over 100 conservatories in the first year. Production will be handled through ASF's new 12,000 sq. ft. factory which was opened last Autumn in response to continued business expansion.

This conservatory contract further strengthens ASF's long-standing relationship with David Wilson Homes. It is already a major subcontractor to the house builder for windows and doors and has recently completed its first new build development for the company's commercial arm, Wilson Bowden. In addition, the fabricator has just been named as 'East Midlands Subcontractor of the Year' at David Wilson Homes' annual subcontractor and supplier awards.

Mike Willars, managing director at ASF is delighted to land this conservatory business: 'This exclusive contract is something we have worked towards for several years and presents a great opportunity for us to expand our services and strengthen our relationship with David Wilson Homes.

'Our ability to win contracts such as this with one of the country's fastest growing house builders, owes much to the excellent help and support we get from our systems supplier, Premier Profiles. A strong, three-way partnership between ourselves, Premier and David Wilson Homes will be vital as we begin to develop conservatory opportunities.'


Shepley Wows Customers with New Conference Room and Reception

Steady growth in the number of Visage dealers has driven sales of Shepley Window Systems' dealer network to just under £100 million in 2002. In order to provide customers with better training facilities the company has recently invested in a new Conference Room. While they were at it, the Reception needed a bit of a facelift as well....

Commenting, managing director Gary Torr said, 'Shepley is delighted with the growth in the network, especially as we are very particular in the selection process. Visage appeals to well-established professional installers with ambition. They set a high standard in their area and they need a trade supplier that can help them compete effectively and achieve their business objectives. Their expectations go well beyond normal levels of quality, service and support and we're happy to match their expectations.

'Last year, for example, we invested £25,000 in a new conference and training room with state of the art presentation facilities. Equipped with a five by six foot screen, server-linked ceiling-mounted projector, and new boardroom style office furniture, the facilities make demonstrations, new customer presentations and training much easier and more professional. Our obsession with professionalism is a bit of a Shepley thing,' explained Gary Torr. 'We think it's money well spent.'

'In addition, ur old reception area,' continues Gary, 'was cramped and uncomfortable for visitors. And with all the new customers joining the growing Visage dealer network it was becoming a bit of a problem.

'So we invested £40,000 in an elegant twenty by fourteen foot conservatory to house our reception. It is spacious and airy and it enables us to seat six in comfort, together with an impressive reception desk, and presentation materials. We've even installed a see-through glass floor showing the Rehau under floor heating system in one area.

'First impressions count, particularly for a leading trade fabricator, and the new reception area is much more professional. It matches how we and our customers see Shepley, and the effect on visitors and prospects is dramatically different from the old reception,' confirmed Gary. 'It's also improved the look of the building too.'

Tel: 0161 339 2433
Web: http://www.shepley.com


New Patio Door Company now Making 100 Doors a Week

'In a little more than 5 months since its formation in November Sliders UK has experienced unprecedented growth. Highly competitive pricing, a comprehensive range featuring bevelled and fully featured products, free delivery, fast turnaround and after sales attention have all contributed to a winning package, which has taken Sliders UK to 100 doors per week in record time.' says director Ian Longbottom.

The 'In-Line' patio door specialist has also recently gone 'On-Line' and launched a new website. The site offers on-line ordering, full details of the company's two price lists and comprehensive information on features and benefits, which include free delivery throughout the UK in 5 days.

'Sliders is rapidly becoming a significant player in the patio door market and will soon be looking at complimentary products,' comments Ian, 'Our dynamic and informative new website reinforces our position.'

The patio door system which Sliders UK manufactures in both brilliant and standard white as well as a range of wood grain finishes including rosewood, has been independently tested for air and water penetration in accordance with BS6375.

The door which was 2400mm high achieved a class C (severe) weather rating.

Contact Ian or Mike
Tel: 01772 698222
Web: http://www.sliders-uk.com


G.James Invest in Significant Ashton Industrial Pre–tempering Machinery Package

Ashton Industrial, the supplier of fully automatic pre-tempering production lines has secured a major contract with G. James Safety Glass Pty. Ltd. to supply Australia’s first complete Automatic Arrissing system for its Campbellfield, Victoria site.

The deal, brokered by Ashton Industrial’s sole representatives Overseas Glass Agencies, represents a significant milestone in the company’s 20 year history.

Comment’s Neil Searle, OGA 'The G. James’ line is designed to arriss random size rectangular glass pieces up to a maximum size of 2800 x 2000mm. It is capable of processing glass thicknesses of 3- 19mm with no manual intervention, regardless of size or substance. With a cycle time of 7 – 12 seconds a piece, this is one of the fastest of its type in the world.'

Most significantly for the Australian market, the equipment even copes with out-of-square glass panes by utilising a special processing mode developed by Ashton Industrial.

G. James has included extra features offered by Ashton Industrial. These include simultaneous edge–deletion of soft coated glass, and laser marking of logos, dates, consecutive numbering and piece-specific data. These usually time consuming functions are included without any loss of cycle time.

To complete the process, Mr. Phil Jones, G. James’ specifying engineer, selected Ashton Industrial’s stainless steel horizontal washing and drying machine.

Capable of speeds up to 14m per minute, this is one of the fastest and most compact machine of its kind in the world. The design is based around the Bielefelder Union machine from Germany, which was famous for it's durability and performance. Ashton have upgraded it by manufacturing the machine entirely in stainless materials.

Ashton Industrial has specialised in I.G. lines and pre-tempering glass arrissing machinery for 20 years. The company premiered its horizontal automatic arrissing line at the 1998 Glasstec exhibition since when over 40 lines have been purchased by major Companies all over the world.
Contact: Steve Blundell
Tel: +44 (0) 208 551 4046
Email: mailto:sblundell@ashton-industrial.com
Web: http://www.ashton-industrial.com


Roofs for Conservatories Direct Goes Live - New Division for Trade Fabricator

The Whiteline Group, the South East specialist trade fabricator of PVCu windows and doors, announces further diversification in 2003 through the creation of new company 'Roofs for Conservatories Direct'.

Whiteline has confirmed that the new roof division is already up and running, with fabrication commencing on April 14th.

The new company is headed by Alan Clarke, former general manager of Whiteline, who is joined, currently, by five conservatory staff. 'Roofs Direct' will be manufacturing Ultraframe conservatory roofs for Whiteline and is targeting installation companies in Southern England to create a direct purchase chain.

Alan Clarke comments: 'Having purchased Ultraframe roofs directly for the past six years, we feel we are now in an excellent position to offer a real value-added product by fabricating the market-leading Ultraframe system'.

Choosing Ultraframe, in order to provide solutions to all aspects of the conservatory market, Roofs Direct is keen to offer continued product development to its customers and, by selecting Ultraframe, Roofs Direct will directly benefit from Ultraframe's continued innovation.

Adding value to the Ultraframe product, by providing pre-assembled roofs prior to dispatch, all Roof Direct components will be cut to the correct size (detail permitting) with roof vents factory glazed. Improvements will also be made in other areas, in order to make the finished roof as 'fitter friendly' as possible, saving time and energy on site.

Back in Sussex, Roofs Direct's dedicated, 18,000 sq ft factory is now complete with the latest fabrication machinery installed. Additional office and sales staff are also being recruited which will strengthen the team and ensures that levels of service are maintained.

Tel: 01323 723724
Email: mailto:sales@whiteline.ndo.co.uk
Web: http://www.whitelinewindows.com


BHD Group's Houseproud Upgrade gives Customers even more Value for Money

BHD Group, the manufacturer of modular conservatories, is offering customers more value for money following the upgrade of its Houseproud conservatory range.

BHD Group has changed the connecting system to enable all Houseproud conservatories to now be installed faster and easier than ever.

Customers will also benefit from an exclusive deal the company has negotiated with Polygal UK Ltd to supply every Houseproud conservatory with its Silhouette Gold roofing polycarbonate.

Unlike normal polycarbonate sheeting, Silhouette Gold has a special external coating which is designed to reflect the sun's rays, ensuring that the conservatory is cooler in summer but conserves heat in colder conditions.

This solar grade co-extruded layer also protects the polycarbonate sheets against yellowing and surface wear from extended UV exposure. It also protects furniture and items within a conservatory from yellowing and other UV damage.

Steve Bennett, Sales and Marketing Director of the West Midlands based company, explained: 'The insulating properties of Silhouette Gold polycarbonate roofs to the Houseproud range, now enables these conservatories to be a room which can be used all year round, regardless of weather conditions.

'The upgrade of the Houseproud range represents BHD Group's commitment to giving customers value for money and opening up the true potential of the UK conservatory market.'

Tel: 01827 314748
Web: http://www.bhd.conservatories.com


Market Specialists Join Forces to Promote Intelligent Ventilation

Ventilation specialist Siegenia-Aubi Ltd and conservatory roofing systems company Quantal have announced their decision to work together to promote more effective conservatory ventilation.

Siegenia-Aubi has long advocated the importance of active ventilation in the creation of a comfortable living space: retaining heat in winter and deflecting summer sun, allowing the conservatory to give maximum enjoyment all year round. The Quantal Living Space campaign highlights the issue of temperature control within the conservatory for optimum comfort and offers customers advice and guidance on selecting the right ventilation to meet their needs.

Together, the two companies will embark on a programme of education and advice, using Siegenia's Aerostar roof ventilator and Aeropac wall vent combination to demonstrate the benefits of active ventilation in the conservatory.

Says Alistair Wheeler, Siegenia-Aubi ventilation sales manager, 'The ideal temperature and humidity control system for the conservatory combines natural ventilation with wall and roof ventilators. This creates a flow of fresh, healthy air in the conservatory and helps reduce overheating, or the 'greenhouse effect'. Not everyone is aware of the benefits of active ventilation and we're delighted Quantal adopt the same proactive stance we do in raising awareness of the need for effective ventilation.'

Quantal general manager, Richard Hulbert, adds, 'The conservatory is becoming ever more important as a living area and people want to be able to enjoy this living space in comfort all year round. Choosing the right ventilation system allows them to do just that. We look forward to working with Siegenia.'


BOC Targets the UK Double Glazing Industry

BOC is at the forefront of the UK double glazing industry's drive to combat global warming through the use of gases.

The move is in response to new UK building regulations for the double glazing of windows, which aims to cut carbon dioxide emissions, half of which come from heating and lighting buildings.

The thermal conductivity of argon, krypton and xenon is much lower than air, leading to reduced conductive and convective heat loss. Argon and krypton mixtures are already used extensively in double glazing in North America, Scandinavia and Germany.

Mark Leonard, one of BOC's marketing managers, said: 'As the number one gases specialist in the UK BOC has the ideal supply option for any customer's gas requirements whether it be compressed gases in cylinders or large or small quantities of liquefied gases.

'BOC is the double glazing insulating gases specialist in the UK and can provide technical support on the use and application of gases with double glazing and gas filling machines. Our teams of technical support engineers offer 24 hour service and we provide a comprehensive after sales service to our customers.'

The new regulations state that anyone who installs or manufactures replacement double glazing will now have to comply with strict thermal performance standards installations or face fines of up to £5,000. The Building Regulations 2000, which were introduced in October 2001, were extended in England and Wales to cover replacement window and door installations in April 2002. These changes also cover the construction of energy-efficient building elements, such as walls, floors and roofs, and building services, such as lighting, heating and ventilation.

To comply with the regulations window manufacturers have a number of options to achieve the required U values, which are an indication of the energy efficiency of the window. The lower the U value, the less heat lost by a window of a particular size.

The options include: increasing the cavity size - using wood or PVCu frames; using triple glazing or low emissivity glass that reflects heat back into a building or filling the cavity with argon gas or an argon/krypton mix, both of which have better insulation properties than air.

The legislation was introduced by the UK government following the Kyoto world climate summit agreement, by which each of the 38 participating countries agreed to reduce their greenhouse gas emissions in 2010 by 5 per cent from 1990 levels. The drive toward energy-efficient buildings is because the energy we use to heat, light and cool buildings accounts for almost half of the UK's total carbon dioxide emissions.- one of the 'man-made' gases contributing to the greenhouse effect.

The BOC Group serves two million customers in more than 50 countries. It employs more than 46,000 people worldwide and had annual sales of over £4 billion in 2002.

Web: http://www.boc.com


UKSE helps Glass Company see Clearly

A Stockton-based glass company has expanded into larger premises and received backing from UK Steel Enterprise.

Cleveland Glass Ltd, now established in a factory on Stockton's Blue Point Road, supplies sealed double glazed units to a wide range of customers including nationally known building companies such as Wimpey and Bellway. The company has benefited from £58,000 of investment from UK Steel Enterprise since it began in 1995 and its determination to stay ahead of the competition in a fast-changing industry has ensured it is now in a strong position for the future.

The family- run company now employs 18 with Managing Director Tom Sewell's wife Jean and his son Thomas also Directors. The latest expansion has taken Tom Sewell full circle as he now runs his own company from a building owned by a previous boss where he started his career on leaving school.


Nick Johnson (left) of UK Steel Enterprise with Managing Director Tom Sewell at Cleveland Glass Ltd.


'The industry has changed quite dramatically,' says Tom Sewell, 'and we have developed from doing mainly contract work to being a manufacturer and supplier. Ten years ago the proportion of toughened glass used was about 10% and now it is more like 60%. We have also had to deal with a considerable amount of new European and other legislation and we recognised that we had to make changes and adapt to stay ahead of the game and remain competitive.'

Cleveland Glass has increased its space, up-graded its facilities and also ensured that the company achieved all the accreditations and recognised standards that it needed to stay at the forefront of the industry.

'We now have all the space and equipment we need including overhead cranage and a fully automatic cutting facility on the production line,' says Tom. 'We moved from less than 5,000 sq ft to 14,000 sq ft and have the extra space available to accommodate further expansion. UKSE's investment has been vital and the advice they provide has also played an important part in our development,' he added.

Nick Johnson, Regional Executive for UK Steel Enterprise said: 'Cleveland Glass has adapted to the many changes in the industry and been determined to establish the facilities it needs to take it into a successful future. It has also made sure that its operation is backed by the recognised industry standards and we are confident that the company has a sound future ahead of it. It is particularly satisfying to see companies that we have a long standing relationship with expand and progress over the years,' he added.

Tel: 01642 675781


Aiming for Supreme Quality

Supreme Windows of Bury, Manchester has become an HW Plastics' Approved Installer.

The Approved Installer Membership Scheme (AIMS) takes as its entry criteria the Government's new Quality Mark accreditation. This means that all AIMS members have passed a rigorous service audit covering all steps from the initial inquiry call to completion of the project, including complaints and insurance procedures.

Supreme has been in business for 15 years, and has been a loyal Spectus customer. MD Peter Gill is enthusiastic about the scheme: 'HW Plastics has always provided us with excellent quality, service and support, of which this is just another example. To be seen by customers to be an Approved Installer gives us a badge of excellence, which, coupled with the DTI's Quality Mark, gives our customers complete peace of mind about our reliability.

'The other great thing about both systems is that we are now listed on their websites as an accredited company, and householders can search for those in their area. Hopefully this will bring us new business by ensuring that our already excellent reputation becomes more widely known.'

For more information on AIMS and the Quality mark, visit the Spectus website at http://www.spectussystems.com


WEM Enjoys Successful Glassex 2003 and rebooks 2004

WEM Ltd enjoyed a successful Glassex, claiming that although visitors were very much down on previous years the quality was still acceptable.

WEM is the agency for Fux, Austrian manufacturer of profile bending and lamination machinery and Skai Covertech the lamination film specialists from Germany.

Fux sold a 83-LM-00 Hot Melt lamination machine to Everwhite Plastics, the first of two machines planned for this year. There was the usual interest in the profile bending demonstrations with the Fux dry system. Fux also delivered its first bending machine to Ireland directly from the show.

Skai Covertech launched two new products during Glassex as well as receiving BBA accreditation for the company's window and door films. 'The BBA certification is an important part of our strategy for the UK market and underlines the quality of our products.' said the company.

'The two new colours 'Maigrun' a dark green with realistic embossing and 'Birke Rose' a Birch finish suited to interior of conservatories were very well received. A Skai customer Permafoil took dozens of orders for the new colours on the stand.'

Both companies have already booked larger stands for 2004


Revolutionary New Glass Retaining Bolt used in Office Façade

Work has been completed on a glass façade in Commercial Street, London that features a new retaining bolt that is secured within the glass with an undercut hole, presenting a completely sheer external face.

Metal UK started work on the contract, valued at £90,000, in December. The company designed, engineered and installed the façade, part of an office redevelopment for developer Aitch Group, and completed last week.

The façade has been secured using Fischer Fixings' new Micropoint system, which is marketed in the UK by Metal UK, who have been the first to use the product in glass applications.

'Micropoint proved the perfect solution for the Commercial Street development because the architect, Buckley Grey, specified a totally flush façade' says Metal UK Managing Director Rod Milicevic. 'This is the only product in the world that features retaining bolts secured within the glass, enabling architects to design a completely flat exterior face.'

Micropoint has been designed to answer demand from architects and specifiers for a fixing that doesn't pass through the glass. All the flexibility of the product occurs within the fixing, allowing for a smaller and more discrete bolt (typically 30mm against the 50mm other bolted systems). The product has demonstrable benefits with monolithic toughened glass.

With the advent of specification of double toughened and laminated glass panels, generally used in glass canopies and balustrades, the laminated Micropoint fixing is suitable as the fixing secures the outer pane through the inner pane and is then resin filled around the fixing in the inner pane with fischer's FISV resin, adding to the fixing's integrity.

Security worries are claimed to be alleviated – traditional bolted fixed façades can be removed with a spanner – and the product can be used with water features because there are no concerns about water ingress. The fact that the bolt does not pass all the way through the glass also alleviates concerns about migration, making Micropoint suitable for use in clean rooms, laboratories and other sterile environments.

The product also has post installation benefits – traditional bolts need to be retorqued at regular intervals, subject to vibration and wind loads. Micropoint is not affected by these criteria, therefore does not need retorqueing.

Micropoint is suitable for many applications, aside from glass façades, ranging from signs, louvres, brise soleil, doors and roofs to furniture, partitions, shower screens and ceilings. LMC Group is currently embarking on thermal modelling for Part L compliance.

Tel: 01895 629940
Email: mailto:enquiries@metaluk.co.uk
Web: http://www.metaluk.co.uk


Don't Cut Corners on Glazing, Homes and Businesses are Warned

Failure to install the correct types of glass in homes, shops, offices and factories is putting people at risk of serious injury and even death, a Leicester glazing expert has warned.

Sean Flynn, Glazing Manager of Norman & Underwood's Glazing Systems Division in Leicester, is concerned at the high percentage of business and domestic premises that pose a threat to personal and public safety. His concerns are shared by Leicester City Council's Consumer Protection Service, who recently carried out inspections of new double glazing in Leicester homes.

Of 13 installations, only four were found to be entirely satisfactory. In one case, safety glazing was not used where required, putting the householder at risk.

Norman & Underwood, based in Freeschool Lane, is currently working with a number of local authorities to ensure all the glass in its public buildings adheres to latest safety standards.

As required by Health and Safety legislation covering both business premises and public buildings, the company is also carrying out comprehensive risk assessments in schools to make sure that all glazing - especially in high-risk locations such as on staircase landings and in assembly halls - is to the right specification.

The company, which carries out replacement glazing contracts as well as offering a 24-hour emergency glazing service, has encountered horrific examples in recent years of what can happen if unsafe glass is not replaced and risks to safety are not fully identified.



Left to right: Glazier Neil Bird, glazing supervisor Jeff Groom and glazing surveyor Mick Vincent of Norman & Underwood's Emergency Glazing team are pictured replacing a 4225 mm x 2168 mm sheet of laminated glass at a car showroom in Leicestershire.


Examples include:
* A pensioner who had a lucky escape when he stumbled into a damaged shop window. The old pane -broken by a loose stone thrown up from a bus tyre - shattered easily because it was not safety glass, and could have caused the man severe or even fatal injuries.

* Several instances where 'smash and grab' thieves have cut themselves on household patio doors and windows (again not manufactured from safety glass), leaving pools of blood behind them. In one particularly gruesome incident, police identified the criminal from fingers rather than fingerprints left at the crime scene.

* Factories where the 'patent' glazing in the roof, is up to 80 years old but has never been replaced and now constitutes a serious risk to employees working below.

According to Norman & Underwood, accidents and mishaps usually occur where people have cut corners to save money - or have simply failed to recognise the dangers.

Mr Flynn said: 'Businesses and local authorities need to remember that the costs they will be liable for if someone suffers serious injury on their premises, far outweigh the expense of replacing unsuitable glass.'

Jeff Groom, Glazing Supervisor who has many years' experience in the industry, is equally concerned about the number of DIY enthusiasts who rely on information on the internet rather than seeking professional advice when fitting glazed doors and windows.

To prevent accidents and ensure all glass complies with stringent regulations, Norman & Underwood offers free quotations and an advisory service for homes and businesses.


Referring to the poor compliance shown by the recent double glazing inspections, Conrad Meehan, Leicester City Council Consumer Protection Officer, added: 'We expect installers to meet the standards of the Building Regulations and the standards laid down in the contract.

'Consumers should ask installers to prove that low E-glass and safety glass is supplied where required.'

Tel: 01162 515000
Email: mailto:info@nandu.co.uk
Web: http://www.nandu.co.uk


Optima Provides £700,000 Glazing Package for new West End Cinema Development

A £700,000 glazing package for a West End multi-screen cinema development located in Lower Regent Street, Piccadilly, has been won by Optima Architectural Glass. Redevelopment includes more than 1,000 sqm of glass for atrium, roof and fire screen. Design work has already started, and Optima is working closely with Developers Chelsfield Plc and Architects RHWL to provide a glazing package which comprises spider-bolted glazed roof, atrium, double glazed fire screen with 60/15 fire-rated integrity and three roof lights.

In accordance with 'Part L' building regulations, the roof will feature low emissivity solar control glass to help maintain the building's thermal properties. A total of 1,045 sqm of glass will be used for the atrium, roof and fire screen.

The former cinema complex will undergo a complete redevelopment behind the retained façade with main contractor - Skanska responsible for the construction work. In addition to the six-screen cinema, the 93-week redevelopment programme will provide a new retail outlet and approximately 2,510 sqm of office space. Optima will commence work on site in June 2003.

Mike Gallagher from RHWL architects said: 'Optima's early involvement with our performance schedule suggested they were capable of providing us with the expertise we were looking for.'

The Radstock-based steel fabrication company Curtsons, also part of the HLS Group, will manufacture and deliver brackets for the atrium glazing, steel roof support beams and fire screen.

Tel: 01628 529691
Email: mailto:action@optimaglass.com
Web: http://www.optimaglass.com


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