Welcome to THE GL@ZINE News 27th March 2007

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High-Tech Glass from Saint-Gobain makes Grand Canyon View Possible

The new Grand Canyon Skywalk, the u-shaped glass bridge suspended 4,000 feet above the Colorado River, makes it possible for the first time for visitors to take in incomparable views of the western edge of the Grand Canyon. What makes this engineering marvel possible is the durable and ultra-clear glass that was designed and produced by Saint-Gobain, the specialist in glass technology for more than 300 years.

The company's expertise in glass is recognised throughout the world, evidenced first by its creation in 1682 of the spectacular Hall of Mirrors at the Palace of Versailles in Paris. More recently, Saint-Gobain designed and manufactured the glass in the ‘Pyramid’ of the Louvre, featured prominently in the hit movie The Da Vinci Code.

 
The Grand Canyon Skyway: Left: The vision; right, the reality

Saint-Gobain - which employs 24,000 people in the United States, many of them through its building materials subsidiary CertainTeed - manufactured the low-iron Diamant® glass for the floor of the Skywalk at its Cologne, Germany, plant. It was processed into laminated glass at three of its European subsidiaries. The deck, approximately 10 feet wide and 70 feet deep, is made of laminated tempered glass more than two inches thick, produced in 46 pieces that were shipped directly to the western edge of the canyon. Each piece of glass is held in place by connectors specifically designed by Saint-Gobain for the bridge. The floor glass includes structural interlayers of DuPont SentryGlas® Plus for optical clarity and strength.

According to Roger Watson of Saint-Gobain Glass Exprover, the business which oversees architectural glass export to nations throughout the globe, the Diamant glass in the Skywalk contains a significantly lower amount of iron oxide than regular glass, which means that it is exceptionally clear, appearing virtually invisible to visitors and giving them a completely unobstructed view of the natural wonder.

 

The glass deck is supported by outer and inner steel beams anchored into solid stone in the wall of the Grand Canyon. The Skywalk is said to support approximately 100 pounds per square foot, can withstand an 8.0 magnitude earthquake, and 100 mph winds.

Headquartered in Paris, Saint-Gobain has more than 200,000 employees throughout the world, including 24,000 in the U.S. and Canada. In addition to its leadership in glass for architectural products, the company is the world's largest supplier of building materials and is a major manufacturer of abrasives, ceramics, and other high-performance materials.

Saint-Gobain's North American businesses include CertainTeed (Valley Forge, PA); Saint-Gobain Containers (Muncie, IN); Saint-Gobain Ceramics & Plastics (Louisville, KY); Saint-Gobain Technical Fabrics (Niagara Falls, NY); Saint-Gobain Vetrotex America (Wichita Falls, TX); Saint-Gobain Abrasives (Worcester, MA); and Saint-Gobain Glass Exprover (Scottsdale, AZ).

Saint-Gobain reported global sales of approximately $52 billion in 2006. Sales in North America were $8.6 billion.

For more information, visit the website http://www.saint-gobain.com/us.


BFRC Welcomes Environmental Focus of Budget

BFRC Ltd Director Giles Willson welcomed the Chancellor’s Budget this week and praised it as being a Budget for the Environment and the future.

In particular he was pleased that the Government was taking Window Energy Ratings seriously and appreciated the contribution that replacing windows with energy efficient windows made in reducing the UK’s Carbon Emissions. As the Chancellor stated in the Budget Statement:

'Energy efficient windows have a major role to play in reducing household energy use and increasing the energy efficiency of existing homes. The Government supports the development of energy efficient glazing technology, and welcomes the introduction of the British Fenestration Rating Council’s Window Energy Rating System, which has been endorsed by the Energy Saving Trust. The Government will carefully monitor the progress of this rating system and developments in the market, and will work with the industry and manufacturers to explore the case and scope for incentives to encourage the installation of energy efficient glazing.'

It was also interesting to note that in Mr Brown’s speech on budget day he also made mention that representations would be made by him, the Foreign Secretary and the Minister for Europe to the European Ministers for a European-wide decision that would reduce the rate of VAT from 17.5 percent to 5 percent on energy saving and environmentally friendly products in the home.

'BFRC Ltd look forward to working with the Government and their agencies on this project,' added Giles.


Budget: More Needs to be Done,– says GGF

Glass and Glazing Federation (GGF) Chief Executive Nigel Rees gave a guarded response to Gordon Brown’s budget announcements regarding initiatives relating to the environment and energy efficiency.

'In general terms I am pleased with Mr Brown’s environmental package, especially the green loans to help householders upgrade the energy efficiency of their properties, the enhancement of funding for the Low Carbon Buildings programme to encourage the installation of microgeneration technologies in homes and the recognition of the BFRC and Window Energy Ratings’, he said.

'It is indeed excellent to see that the Chancellor recognises in this Budget the worth of energy efficient windows in helping the UK achieve its energy efficiency goals and aims. However, the GGF has spent much time lobbying Government to reduce VAT on energy efficient windows so it is more than disappointing that the Chancellor was not brave enough to turn his warm words into action by reducing VAT on band A – C windows. I note he has said he will continue in a dialogue with our industry on this matter, and we look forward to those further discussions. As I have said in the past and will continue to do so - such an initiative would create a level playing field for the industry by curtailing the activities of the cowboys in the construction industry, who do not pay any VAT, and it would also reduce carbon dioxide emissions into the environment which would help the UK meet its 2010 energy saving targets. It would be a ‘win win’ situation for everyone.'


Oakland Joins the Super Spacer Million Metre Club

Edgetech customer of two and a half years, Oakland Glass celebrated its 1 millionth metre of Super Spacer® at Glassex. On the back of its recent CEN1279 Part 3 pass, Oakland is delighted to have achieved this latest milestone in its 21 year history.

‘Oakland celebrated its 20th birthday last year, and we'd like to think we've had a successful business for so long because we are always looking two steps ahead,’ explains Tina Birkenshaw, Sales Director of Oakland Glass.


Tina Birkenshaw celebrates the Oakland's 1 millionth metre of Super Spacer on the Edgetech Stand at Glassex

‘It was almost three years ago that we started looking at Super Spacer, before the BFRC ratings had really taken off and certainly before 'Window Energy Ratings' was the buzz phrase for the industry. But we knew back then we would be future proofing our customers, by manufacturing our units with this innovative technology. And it's not just about energy efficiency. Super Spacer is high performing on durability, versatility and the productivity gains are huge. That's why we're on our one millionth metre of Super Spacer and it's also why we're looking forward to the next million.’

Oakland Glass manufactures 12,500 units per week, of which approximately 50% are made with Super Spacer. Having passed parts 2 and 3 of CEN1279 before much of the market, and now offering soft coat, krypton filled units containing warm edge technology in both double and triple glazed units, Oakland is one of the UK's trail blazing, independent glass processors.

‘We're delighted Oakland has achieved this important milestone,’ says Edgetech UK's Managing Director Andy Jones. ‘It's been a pleasure to work closely with Oakland over the years to help its customers get the most from its high specification units. The demand Oakland is seeing for its energy efficient sealed units reflects the rapid growth in demand we're witnessing for Super Spacer across the board - the best in warm edge technology with its wide ranging benefits.’

Tel: +44 (0)1924 463198
Web: http://www.oaklandglass.co.uk


Celsius Hits The 180 Mark

Sales of Celsius, the industry’s leading specialist conservatory roof glass have now hit 180,000m2.

The specialist glass was launched to the trade at Glassex 2003 to help address the shortfalls associated with standard glass roofs which although are a vast improvement over polycarbonate ones, still fail to provide an all year round solution for conservatories. Celsius has been designed to keep conservatories cooler in summer and warmer in winter and it is now estimated that over 11,000 homeowners have benefited from this impressive solution from K2 Glass.

Simon Liversidge, general manager of K2 Glass comments: 'There have been other companies that have lept on the conservatory roof glass bandwagon but we can claim to be one of the pioneers in this sector. We have continued to look closely at product developments in the market and Celsius Clear is one of our newer additions. Our proven record over the last 4 years is testament to our product and ability to supply direct to site with world-class efficiencies.'

As glass becomes the favoured glazing material for conservatory roofs and the energy efficiency initiative in windows gathers pace the future for K2 Glass and its Celsius products looks very bright indeed.


Advantage Expands Commercial Division

Following many successful years supplying PVCu windows and doors into the commercial sector, the directors of Advantage Windows and Conservatories Ltd, the Cheshire - based trade fabricator, have taken the decision to significantly expand their activities in this field.

The company is now offering Spectus' Elite 70 chamfered profile in grey. Demand for grey windows has increased significantly over recent times, particularly in the new build and low cost housing sectors.

Specifiers are looking at using colour more and more and are attracted by the many advantages of PVCu in terms of appearance, ease of installation, thermal insulation properties and value for money relative to other materials.

Advantage's Group Commercial Director, Danny Hague, explains the decision to add the grey windows to the company’s range.

He says: ‘we have been receiving more and more enquiries from the commercial sector and in particular for the grey foiled finish. This is a really exciting addition to our range and will allow both existing and prospective customers the opportunity to tap into a very active market.’

Tel: 01625 856488


Sheerframe GRP Door System Takes the Heat

L.B. Plastics has successfully tested its Sheerframe PVC door outerframe in combination with a glazed GRP composite door and PVC sidelight to a 30-minute fire rating, offering greater adaptability plus enhanced safety and security for entrance doors.

The test success makes L.B. Plastics one of the first systems companies to achieve the important standard with this popular doorset and sidelight configuration.

The result opens up a range of options for specifiers, door fabricators, installers and tenants highlighting further flexibility for door and fixed light combinations.

In 2006, L.B. Plastics became one of the first companies to put its Sheerframe door outerframe successfully through a 30-minute fire test with a single unglazed GRP door.

This latest testing provides fire performance assurance to those specifiers who require a composite door in conjunction with a PVC sidelight, typical of the doors required for commercial properties including flats, multiple entrance dwellings and offices.

L.B. Plastics' marketing director David Strang says:‘

This is an excellent result for our technical team and a development which keeps us at the forefront of door outerframe technology.

We already supply PVC outerframe systems for numerous composite door manufacturers and we are pleased that we can now offer enhanced fire performance standards for different door materials and importantly glazed sidelights.

‘Our Sheerframe product range allows specifiers to choose outerframes and sidelights manufactured from high performance PVC for all types of composite doors without any compromise on safety, security and aesthetics.’

Web: http://www.sheerframe.co.uk


Anglian's £2.5m Drive for Success

Anglian Home Improvements, the UK home improvement specialist, has unveiled a £2.5m infrastructure investment in response to an increase in demand for its services.

The investment will see the addition of 140 brand new Mercedes Sprinter vans to Anglian‚s fleet of more than 1,000 vehicles, with 12 vans being delivered every week to the company's network of depots across the country from March onwards.

Anglian will customise each vehicle to meet specific requirements, manufacturing and installing a false floor and internal racking, as well as bespoke roof and side racks for safe transportation of the company's wide range of products.

 

The investment follows Anglian's decision to restructure its UK operation, expanding the number of regions it operates in from 26 to 30 to meet customer demand. The new fleet of vehicles is integral to the company's new infrastructure in reducing delivery times and journey distances.

Mick Shepherd, Anglian's fleet manager, comments: 'These new vehicles will enable us to adapt the fleet to the new business regions, increasing efficiency and reducing waiting times for our customers.

'This is a significant investment by the company, representing more than 10 per cent of our entire fleet, and a clear signal of the quality of service Anglian strives to deliver day in, day out.'

Each van will be a vibrant addition to local roads, displaying the company's new livery which was unveiled last year as part of a complete company rebrand.

Web: http://www.anglianhome.co.uk


Vision Products Wins DEVCO Contract

Spectus fabricator, Talbot Green-based Vision Products is celebrating a new contract win having recently been selected by DEVCO, a group of six local housing associations, to supply windows and patio/French doors for its entire housing stock on both refurbishment and new build projects. The contract is to supply and fit over a five-year period. The first project to be undertaken as part of the new contract is for Dewi Sant Housing Association which includes 84 houses and flats and the replacement of existing upvc conservatories.

Owned by the Rhondda Cynon Taff County Borough Council, Vision Products is a supported workshop employing 145 disabled people from the local community, 21 of which are employed within the upvc department. Currently, fabricating Spectus' Sightline 70+ co-extruded system, Vision Products was awarded the contract in a very competitive market because of its proven track record in the social housing sector.

Says Cheryl Williams, Vision Products' Logistics Manager: 'We are delighted to have been awarded the DEVCO contract as it recognises our professionalism and service excellence. Obviously, our connections to the council also demonstrate our ability to consistently deliver high quality products and installations in the public and social housing sectors.'

To help Vision Products broaden its business base further Spectus has been working closely with the company, including the production of a new sales brochure highlighting the products and services available. Cheryl Williams continues: 'We are continuously looking at ways of developing our business and the help offered by Spectus in terms of literature production and in other ways is invaluable to our organisation where the vast majority of our resources are directed towards servicing the business.'

Web: http://www.spectussystems.com


Picking Made Easy at Synseal

Synseal has commissioned a state-of-the-art picking vehicle (PV). The Hubtex EZK 20 offers Synseal an effective way to pick products in the new 100,000 square foot warehouse where there are 800 picking stations.

The PV is 8.6 metres long, carries two stillages and two people, so products can be picked in situ without double handling. Before PV, stillages had to be moved by forklift to ground level, the products then picked and the stillage replaced on the rack.

Now the electric powered vehicle glides between the aisles, and rises up to the correct level to give the crew access to the products at waist height.

The crews had had additional height training to work on the PV including abseiling down from the picking platform.

Jackie James, Synseal's Head of Logistics, comments:

‘While some of the products we send out to customers are full stillages, there are many deliveries where mixed stillages are required. The PV makes it easier to get orders right first time and easier and safer for the crews.

'The new warehouse racking system is now fully functioning and the addition of the PV makes the operation highly efficient so customers get what they want, when they want it.’

Web: http://www.synseal.co.uk


Marlow Joinery is New into Conservatories

Synseal customer, Marlow Joinery has just started conservatories and it couldn't be a better time. Owner John Hume has placed 14 insertions in his local paper and bought 11 radio slots, based around the 'as seen on TV' theme.

‘It's only the second week of the campaign and the leads for conservatories have flooded in,’ explains John. ‘Already we have taken two orders for massive conservatories and over the next seven days, we have 17 appointments.

‘The Synseal name is already recognisable from the TV campaign, and the new brochure for conservatories is superb. The leads we have created from our advertising have definitely been enhanced by Synseal's national branding campaign. We have let local people know that we are their supplier of Synseal.’

John adds: ‘We couldn't have chosen a better time to start conservatories. With the back up and support in both marketing and technical from Synseal, we couldn't have chosen a better supplier.’

Tel: 01623 443200
Web: http://www.synseal.co.uk


Total Glass Invests £1m in New Machines

Total Glass, the UK fabricator, has invested nearly £1 million in new machinery as the Liverpool-based company continues to experience sustained growth in both its trade and commercial sectors.

Investment in the Dubus PVC 901 Machining and Cutting Centres takes the company's production capacity at its 100,000 sq ft premises up to 5,000 frames per week, allowing it to further improve efficiencies and fulfil the requirements of its increasing customer base.

‘This new equipment brings tremendous benefits in terms of providing the quality, service and delivery turnaround that our customers both expect and deserve,’ comments Paul Ierston, Operations Director of Total Glass.

‘Given that we have experienced excellent growth in terms of fabricators switching to buying-in their frames from us and gained a number of significant new commercial contracts, the new equipment will have a dramatic effect on all aspects of our operations. There are also additional economic benefits in terms of reduced wastage and increased throughput,’ he continues.

Supplied by Wegoma, the PVC901 can V-Notch, Y-Cut, X-Cut and Q-Cut from both sides of the profile. Its optimisation programme also means waste is virtually eliminated.

Paul adds: ‘Further investment in the latest technology is planned throughout 2007 as we continue our focus on providing the most reliable and high quality manufacturing service to all our customers.’

For more information, contact Stuart Waring or Julian Wetherall on 0151 549 2339 or visit the websites at http://www.totalglass.com / http://www.tgcommercial.com.


Superglaze Moves on with VEKA

An increase in business and the need for larger premises were the reasons behind Superglaze Windows Ltd's recent relocation from Leicester to Tamworth. A VEKA approved fabricator, Superglaze manufactures a range of PVCu doors, windows and conservatories for both the trade and the domestic markets.

‘Currently we are manufacturing between 250 and 300 frames a week,’ comments Erroll Lannigan from Superglaze. ‘We needed larger premises and found the ideal solution in Tamworth, moving from a factory of 4000 sq ft to one offering 7,000 sq ft. This gave us the opportunity to site the machinery better and streamline our operational capacity.’

Quality is the key component in the company's ethos and Superglaze uses VEKA's Matrix profiles on an exclusive basis. ‘Not only are the profiles manufactured to the highest quality standards,’ continues Erroll, ‘but we enjoy a very strong relationship with VEKA which is built up on trust. Our service is second to none - we have a fast turnaround and offer total reliability to our clients, traits that we demand from our suppliers.’

FENSA registered Superglaze relocated in November 2006 and since then, has gone from strength to strength in the new location. Building on a reputation for high standards and trust, Superglaze is confident that the future will be even brighter for the company.


A Clearer Brighter Future for Windowstyle

Windowstyle UK Ltd, the manufacturing arm of the Style Group UK, the independent retailer and producer of PVCu windows and doors, has launched a new training and development programme for employees at all levels of the organisation from Managing Director down.

The specialist programme follows a recent £500,000 investment in new plant at the Wombwell facility and the arrival of a £2m state of the art glass toughening machine, which has lead to a significant increase in new jobs.

The Windowstyle operation, which covers more than 18 acres with factory units over 121,000 square feet in total, is now the area's largest single employer with over 600 members of staff and the capability to produce up to 10,000 units per week.

 

Directors, senior managers and managers will study two separate but aligned and co-ordinated management development schemes with modules that include managing their own development; strategic thinking; leading a business and people, coaching skills and team working.

For foremen and supervisors there is the opportunity to learn ‘bullet proof management’ skills to the NVQ level 3 or 4 covering communications (listening and speaking) and performance management; customer service, change management, planning and goal setting, motivating and coaching others, negotiating, recruitment and stress management.

More than 80 window fabricators will be offered NVQ Level 2 opportunities in glass processing and glass support fabrications with many more to follow and office staff will begin appropriate courses for qualifications by the end of March this year.

Managing Director Nick Lilburn commented: ‘We have recently invested heavily at Windowstyle to create a leaner, more efficient operation, which is essential if we are to remain competitive - we either change the machinery or the way we operate or we lose overall efficiencies.

‘Safestyle, the Style Group's retail subsidiary continues to grow impressively and consequently our organisation has to be able to develop quickly and flexibly. The quality of our staff is our biggest asset and the new training programmes are crucial if we are going to continue to raise our production standards and improve quality, volume and service levels for our customers.’

Caption: Managing Director Nick Lilburn having introduced new training schemes across the board, checks out the quality finish of the latest Windowstyle frames


New Sales & Marketing Director For Avocet’s Door and Window Hardware Division

Hardware manufacturer Avocet has appointed Mike Ward as Sales & Marketing Director for its window and door hardware division in a bid to further increase its already successful sales effort, elevating profitability across the board and contributing to the company’s overall growth strategy.

Mike will be responsible for developing strong relations with Avocet’s existing customer base, ensuring they receive the best level of service possible, as well as creating new opportunities in the companies current operating markets.

Mike is no stranger to the hardware business, in his previous roles as National Sales Manager for a UK hardware manufacturer he picked up a wealth of expertise in driving and motivating sales teams, and promoting new product developments and services.

Commenting on his recent appointment, Avocet’s Chief Executive Jim McCarthy said:

'Mike doesn’t just bring experience with him, but a broad understanding of technical sales and motivation which is imperative to ensure the success of our business. I am delighted to have him on board.'

Tel: 01484 711 700
Email: post@avocet-hardware.co.uk
Web: http://www.avocet-hardware.co.uk


New Offices for Business Micros Commercial Team

The commercial aluminium team at software specialist Business Micros has moved to new, larger premises in Tewkesbury, Gloucestershire.

The commercial team supports fabricators manufacturing aluminium windows, doors and curtain walling systems using the LogiKal software system.

Indeed, it is the success of LogiKal, which Business Micros added to its range in 2006, and the enthusiastic response from new and existing customers which has prompted the move.

Dean Hodges, Commercial Manager at Business Micros, says: ‘We are getting more and more requests from customers for demonstrations and training sessions which our previous offices couldn't really accommodate. In the new premises, we have much more space and a more convenient location for customers to travel to.’

The new Business Micros office is at: Office 19, Basepoint Business Centre, Oakfield Close, Tewkesbury Business Park, Tewkesbury, Gloucestershire, GL20 8SD. Tel: 01684 851230, Fax: 01684 851231.

Located just off junction 9 of the M5, it is easily accessible by customers and enables the commercial aluminium team to travel quickly and easily to site visits. It also has capacity for further expansion of the Business Micros commercial division which has seen considerable growth since 2005.

Tel: 01925 422957
Email: sales@businessmicros.co.uk


The Heat is on for Polyframe

Halifax-based trade super-fabricator Polyframe has achieved the British Fenestration Rating Council (BFRC) Window Energy Ratings A to D on its internally beaded PVC-U casement windows.

Polyframe underwent a stringent testing process to ensure the ratings are applicable on both the WHS Halo Eclipse and Eclipse Esthétique PCE systems fabricated by the company. This gives the consumer a choice of both traditional chamfered and decorative sculptured profiles when choosing energy efficient rated windows.

The news comes at the end of a successful year for Polyframe. Established in 1994, Polyframe has flourished over its 12 years in fabrication - and reached a sustained production level of 5000 frames per week in 2006. The WER achievement follows hard on the heels of Polyframe's major coup in securing a deal with emergency repairs business, Homeserve. The deal worth £15 million will see Polyframe supply Homeserve's extensive network of 45 branches nationwide on a 5 day lead time.

John Hunt, Business Development Manager at WHS Halo says, ‘2006 saw Polyframe go from strength to strength - and achieving WER ratings is a fantastic way to start to the New Year. We have worked closely with Polyframe to see them realise this and are obviously delighted for them, and over our continuing association’.

Increased environmental awareness from the consumer means people are exercising greater 'greener' consideration in their buying choices - and are seeking ways to make their lives more environmentally friendly. Home improvements are no exception, and a combination of increasing legislative pressure and 'consumer pull' in favour of WER windows; make it essential for fabricators to invest time and resources in achieving the ratings - and soon!

Following its WER success, Polyframe will continue to accelerate throughout 2007 - with a number of initiatives already underway - and with its track record so far, its looks like being a dynamic year ahead.

Tel: 01422 330460

Caption: John Hunt, WHS Halo (left) and Charles Gear, Polyframe's Production Director (right).


New Window Opportunities to Open in Devon and Kent

Safestyle UK Ltd., the independent replacement window and door manufacturer and retailer in the UK, is opening new windows of opportunity for householders and job seekers in Devon and Kent. It will see over 60 new jobs created across the board covering management, sales and fitting.

The company, which is part of the Style Group UK, is opening a new branch in Exeter, Devon to increase the marketing, sales and installation of its award winning PVCu windows and doors in the South West and increase its network of 41 branches covering the whole of the United Kingdom.

At the same time the company is to open a new installation department in Dartford, Kent which will increase the efficiency and improve the Safestyle operation in the increasingly busy South East.

John Ross, the Chief Executive, of The Style Group, explained: 'These two developments strongly reflect the phenomenal growth of our Group since inception nearly 15 years ago. In that time we have produced record sales every year on the back of very recognisable and popular celebrity-led advertising campaigns on both television and radio while our products, which have been constantly upgraded and improved remain both price competitive and of the highest quality to beat off our competitors in an extremely tough industry.

'The new branch and installation department will be stocked with our latest exclusive 'Vogue' window frame designs which have already proved a big winner for 2007 and are enabling us to maintain our position as market leaders.

'The designs utilise the latest advanced technology to bring a smoother and more rounded appearance, producing a better aesthetic look while at the same time ensuring they meet the highest British Industry Standards. They include the latest internal beading, fire escape hinges as standard and the energy efficient Pilkington K glass doubled glazed sealed units with high quality locking systems and high performance sealing.'

Mr. Ross added:  'The new branch and installation department will enable us to meet the increasing demand for windows and doors in the South East and South West and will offer new and exciting opportunities for many people in those areas.

'We will be working hard in the marketing department to lift our profile in these areas with lots of introductory and beneficial promotions and media coverage, which will outline the latest offers, including our  extremely successful 'buy the front and get the back free' campaign.'


PVCu Direct Celebrates 10 Year Anniversary

Staffordshire-based PVCu Direct was founded by Managing Director Bob Plimmer and this year is celebrating its 10th anniversary. The company originally began as a domestic window company but five years ago changed to a trade only supplier. It now has a national customer base and supplies Rehau 70mm and Spectus Elite 70 frames, doors, conservatories and glass. In fact, anything the customer needs, PVCu Direct will be happy to provide.


The PVCu Direct team. Left to right - Bob Pillinger, Bob Plimmer, Nick Plimmer and Andy Ankrett

The company prides itself on providing a level of service which is rarely available to small companies. Bob Plimmer explains: ‘when I first started PVCu Direct many companies I approached to supply me said I was too small and wouldn't let me buy from them. This annoyed me because I believe that every company deserves support, particularly small businesses. As everyone knows, small businesses can grow into large businesses and as we've grown I have continued, where possible, to support those companies who showed faith in me. I apply the same philosophy to my customers at PVCu Direct.’

In building a national supply - only business, PVCu Direct has challenged the role of the trade fabricator. Instead of concentrating on manufacturing, the company has taken the lead on service. It offers the same low prices regardless of the size of order and undertakes to deliver wherever the customer requires, even on site.

To complement its national supply business, the company has opened a trade counter to supply its local customers. Branded under 'Window Installers Warehouse', the trade counter has been set up in partnership with PVCu Direct's frame and roof supplier - Advantage Windows and Conservatories Ltd. Local builders and installers can come in and buy frames, doors, conservatories and a host of other top branded products at very competitive prices.

Bob Plimmer and his long serving team of Nick Plimmer, Andy Ankrett, Mike Holmes and Bob Pillinger have many years of experience in looking after all of their customers. Bob says: ‘our ten successful years are down to a team effort and offering a great level of service to the smaller companies. I'm looking forward to the next decade and seeing lots of our customers continue to grow.’

Tel: 01543 364000
Email: holmes.mike@btconnect.com


New Kömmerling Partner Undergoes Metamorphosis

A new Kömmerling partner has reached its next evolutionary step with over £2.1 million invested in new premises and machinery to a manufacturing capacity of 700 frames per week. Marketing support from systems company Kömmerling produced a modern corporate rebranding of Dagenham based DDG Group (formerly Discount [Construction] Double Glazing).

A Compulsory Purchase Order had forced DDG Group to move premises from the company’s Stratford branch as its property fell under the Olympic Zone. The firm's new 40,000ft2 base on Wantz Road in Dagenham was opened by the Mayor of Dagenham and Barking.

DDG Group Manager Mrs Jeya Lachani says the company has used the move as an opportunity to rethink its business strategy, ‘We're ringing in some major changes in our company, expanding twofold - creating a product range which best represents us a company operating at the quality end of the market.’


[left to right] Hasmukh Vekria (welder), Raj Nanji (surveyor), Mayor Deen Hunt

The dynamic 'DDG Group' brand now encompasses four subsidiary companies DDG Arches, DDG Windows, DDG Maintenance and DDG Bi-folding Doors.

Dan Whalley Kömmerling National Sales and Marketing Manager assisted DDG Group with its rebrand. He said, ‘DDG Group is a great new account win for us. It is a very ambitious, capable and professional outfit.’

DDG Group was one of the first double glazing companies in East London and has been trading for over 20 years. It has earned its reputation as a trusted and reliable company through its belief in quality products, honest advice and putting customers first.


The Mayor of Barking and Dagenham Dee Hunt, DDG Group Manager Jeya Lachani, and DDG Group Surveyor Raj Nanji

Jeya says joining Kömmerling is a continuation of those values, ‘We chose Kömmerling because its products are synonymous with high quality - it is well respected throughout the window industry and the commercial arena.

‘In particular, we were impressed with the new Kömmerling System 70 Gold profile and its five chamber technology. We were already using the Triseal warm-edge sealed units and wanted to move over to a good five chamber system which would better enhance thermal insulation.’

DDG Group has placed great importance on maintaining a diverse product portfolio, recently adding a new glass factory producing hi-tech insulated glass units. It is currently expanding its profile bending and UPVC bi-folding doors divisions of the Group due to customer demand.


The profile bending arm of DDG Group


The new production machinery, including Dubas prep and cutting centre, Rotox corner cleaner and Wegoma four head welder, single head welder & auto reinforcement screwdriver altogether represent a £350,000 total investment in machinery.

DDG started trading in 1984, and became a limited company in 1986. The company started from a small industrial unit and has grown into the striving Group it is today. Jeya Lachani said, ‘This move marks the transition from the older generation; our fathers, to us; the younger generation. Our company name has changed but our work ethic and values remain the same.’

Tel: 0845 260 2888
Email: info@discountdoubleglazing.co.uk


Manufacturing Best Practice puts Plastex on the Lean Journey to Success

Redditch-based PVCu door and window manufacturer, Plastex Ltd, is celebrating its manufacturing success with news of a high volume social housing contract after calling on the government's Manufacturing Advisory Service (MAS) for advice and support.

The firm has seen a productivity increase of 60% along with a three-fold increase in turnover as a result of working with MAS to re-layout the factory and implement lean techniques, an organisation process which stems from Toyota in Japan to boost efficiency, safety and cleanliness.

Employing 56 people, Plastex acknowledged that it would have been a struggle to successfully manufacture the sheer volume of the new contract and sustain its existing business had the company not embarked upon its lean journey.

MAS Specialist Manufacturing Advisor Iain Robertson first audited the company's manufacturing operation in January 2005 and immediately recognised that the layout was not optimised for work flow. This was costing Plastex in terms of distanced travelled by factory workers and the double handling of materials.

After meeting with Managing Director, Roger Hussell, Iain then video recorded the problem areas and played back footage to staff for them to identify areas for development. MAS Lean Specialist Chris Butlin then gave a presentation on implementing lean techniques.

A re-layout and change in job roles was implemented over a weekend which resulted in less travelling for workers and less handling of parts.

The purchase of a CNC router, a computer numerical control system that controls the motion of tools and parts removed bottlenecks in production, and framing rigs for the final assembly of windows, glass, beading and gaskets improved efficiency.

Plastex Managing Director, Roger Hussell, said: ‘MAS helped us to reduce a lot of unnecessary waste and more than double our production operation. With guidance from the expert advisors, we were able to drive home the importance of continuous improvement to staff and now that we have started there really is no stopping us.’

The Plastex efficiency drive has also seen the company trial laser measures with direct links to the quoting department, producing costs automatically and creating an electronic file which manages the entire process if an order is placed.

Chris Butlin, MAS Lean Specialist, said: ‘Every day we meet companies who want to explore the opportunities of lean manufacturing. Plastex is a fantastic example of a company that is reaping the benefits of implementing lean thinking throughout the organisation.

‘It was great to work with a company that had a commitment to lean from the very top. Roger was an inspiration throughout the project and actively encouraged the participation of his teams on a day-to-day basis.’

Web: http://www.mas.dti.gov.uk


Conzzeta Group 2006: Bystronic Performs Well

Net revenue of the Conzzeta Group rose 10.4% from CHF 1153.4 million to CHF 1273.6 million on the back of positive stimuli from the economy, the range of new products launched and the extension of the company's geographic reach.

The biggest rise in revenues was posted by the Sheet Metal Processing Systems business unit, but all the other business units reported higher revenues as well. After factoring in acquisitions, disposals and currency translation effects, growth came to 15.7%.

Operating profit (EBIT) improved by 20.6% to CHF 80.6 million (previous year: CHF 66.8 million). Group profit after tax rose by CHF 7.5 million to CHF 71.1 million (CHF 63.6 million).


The favourable economic climate prevailing worldwide during 2006 drove strong sales growth in all business units of the Conzzeta Group, especially in Sheet Metal Processing Systems. Organic growth far outweighed the effect of divesting the construction-related operations - which eliminated net revenue of CHF 102 million - with Group revenues rising 10.4% to CHF 1273.6 million.

As a result of the changes in the portfolio of holdings and the strong organic growth, the share of Machinery and Systems Engineering in the Conzzeta Group activities rose to 71%.

The disposal of the construction-related businesses, which were geared to the domestic market, also had an impact on the geographic distribution of Group net revenues. The share of revenues generated in Switzerland declined from 22% to 13%. The rest of Europe accounted for 58% of Group revenues, North America for 15%, Asia for 12% and the other continents for 2%.

Improved profitability
Operating profit (EBIT) surged by 20.6%, reflecting an improvement in profitability. The pace of improvement slowed in the final months of the year because the second half of 2005 had already seen a steep increase in profits, and the effect of higher costs due to production bottlenecks was making itself felt.

Moreover, the Glass Processing Systems and Automation Systems business units had to absorb special costs for complex customer projects, which ate into their earnings.

On balance, profit before taxes rose by CHF 13.5 million. Since most of this profit was generated in companies that cannot offset their earnings, tax expenditure rose by a disproportionately high CHF 6.1 million. Group profit after tax rose by CHF 7.5 million to CHF 71.1 million. The impact of the divested operations on ordinary profit was negligible, yet these transactions generated an extraordinary profit of CHF 9.4 million. Group profit in the previous year also contained an extraordinary profit of a similar amount, but from real estate transactions.

With an equity ratio of 70.1% at the end of 2006, the financing of the Conzzeta Group is still on a very solid footing. Its comfortable liquidity position, consisting of cash, cash equivalents and securities amounting to CHF 212.4 million (previous year: CHF 170.2 million) allows further expansion, though this is to be undertaken with all due caution.

The Board of Directors proposes increasing the dividend from CHF 40 to CHF 45 per bearer share on the strength of the Group's improved profitability.

Business units


Sheet Metal Processing Systems

The largest business unit, Sheet Metal Processing Systems (Bystronic), reported record sales last year of CHF 632.0 million, equivalent to a 29.0% increase. It generated the revenue growth by its own efforts and in all market regions and product groups. Order intake also rose in the course of the year, and the order backlog at the end of 2006 was well above the previous year's level. The investments made in past years to strengthen our international market presence, develop new products and streamline processes are the basis for the present growth.

Glass Processing Systems
The 11.6% revenue increase in Glass Processing Systems (Bystronic glass) to CHF 219.2 million stems mainly from heavier demand for facilities for the manufacture of insulating glass. Growth in Europe was particularly strong. A new distribution company was founded in China to improve local delivery of customer services. The unit is continuing to focus intensively on growth markets, particularly in Eastern Europe.

Other Industrial Activities
Following the disposal of the Swiss Lack Group and the businessactivities of Siegfried Keller AG and Prebeton SA, the only company remaining under Other Industrial Activities is Schmid Rhyner AG, which specializes in print finishing products. In the reporting year, Schmid Rhyner stepped up its marketing efforts and launched new products, enabling it to raise revenues to CHF 36.5 million, an increase of 15.5%.

Investments and acquisitions
Investments in property, plant and equipment, software and licenses rose slightly from CHF 28.5 million to CHF 31.8 million. A major part of the investment, CHF 18.1 million, was in Switzerland. The largest investment in property, plant and equipment was for a new production facility for natural latex products in Döttingen, Switzerland, made by the Foam Materials business unit. Important investments in production expansion were made by Bystronic at Niederönz, Switzerland and Gotha, Germany, and at the Bystronic glass company Lenhardt in Neuhausen-Hamberg, Germany.

Employees
The number of employees at year-end remained practically unchanged from the previous year. At December 31, 2006, the overall payroll of Conzzeta Group companies stood at 3273, compared with 3280 a year ago. The disposal of certain operations meant that some 300 people left the Conzzeta Group. By contrast, headcount was increased in the Sheet Metal Processing Systems business unit and as a result of the acquisitions made by Automation Systems. The proportion of staff employed abroad rose to 57%.

Change in Board of Directors

After 26 years in office, Christoph Spoerry, Vice-Chairman of the Board, has announced his retirement as of the date of the next Annual General Meeting on April 24th, 2007. The Board of Directors proposes the election of Philip Mosimann, CEO of Bucher Industries, Niederweningen, to succeed Christoph Spoerry.

Trends and outlook
The healthy order backlog in the various business units give Conzzeta confidence about the future. However, the signs of an overheating economy should not be disregarded. For this reason, it is important to remain very flexible in order to be able to react to market developments. Raw material prices are not expected to fall in 2007 either.

A challenge facing the company is the ongoing shift of markets to other regions. That is why Conzzeta is giving priority to further improving productivity and its cost structure, developing products that the market wants and expanding its presence in key markets.

We remain confident about the fundamental economic situation of our Group, particularly in Europe. The planned investments and the targeted improvements will also generate expenses, which explains our cautious guidance as regards earnings.


Ferco is Back!

The UK's best selling multi-point lock is set to make a welcome return after Gretsch-Unitas announced that a completely new range of FERCO multi-point locks are now available to manufacturers.

One of the favourite brands in the door and window industry for over 30 years, FERCO hardware has long been synonymous with quality and excellence.

The complete new range will be no different, with all of the products Sold Secure approved and built to last - which is one of the reasons why all FERCO products will come with G-U's new 25-year guarantee.

Commenting on the return of the range, managing director Paul Gerrard (pictured) said:

‘We are delighted to be bringing back the FERCO range with its unparalleled reputation and a heritage of excellence in both design and manufacturing that gives our customers unrivalled piece of mind.

‘The new range of FERCO products will set new standards for the industry. For too long there has been a trend towards using cheap locks as a way of cutting costs, but it's a real false economy. Low cost multi-point locks are fundamentally flawed, often resulting in expensive call-backs to fix them whilst they also provide easy pickings for burglars.

‘The message we're giving with the return of FERCO is that quality is worth paying the little bit extra for in order to protect the reputation of fabricators and their customers.’

The product launch will be supported by a hard-hitting trade advertising campaign under the strapline 'Give an F. Fit FERCO', warning of the potential pitfalls of using cheaper, inferior locks.

The advertisements will be appearing in key trade publications in the coming months, but anyone wanting to find out more about the new FERCO range can call customer services on 024 7621 7900.


New Household Figures Show Urgent Need for Increased Housing Supply, says HBF

Responding to official Government figures which show that the rate of new household formation in England is projected to be 223,000 per year up to 2026, Executive Chairman of the Home Builders Federation (HBF), Stewart Baseley, says:

‘These figures provide an urgent reminder of the chronic shortage of housing this country faces. Young people are finding it increasingly hard to buy their own homes as the shortage of supply continues to fuel house price inflation.

‘Government targets aim to raise annual house building in England to 200,000 by 2016, so today's figures show that the current rate of 160,000 new home completions leaves a shortfall of over 60,000 homes per year.

‘These projections show the critical need for local authorities to bring land forward for development and increase the flow of planning permissions so that house builders can build the homes we so desperately need. We need to provide choice and enable all parts of the market, particularly first-time buyers, to meet their housing aspirations.’

Web: http://www.hbf.co.uk


NHBC Response To Woodrow And Wimpey Merger

NHBC, a leading authority and expert on new home construction in the UK said today that the potential merger between Taylor Woodrow and George Wimpey, set to create the UK's largest house-builder, was a clear indicator of the growing economic and political importance of the industry.

The new company will likely be the third housebuilder to enter the FTSE 100 share index, a major step in highlighting the contribution of the house-building sector to the UK economy as it responds to greater Government focus on increasing housing supply.

Imtiaz Farookhi, Chief Executive, NHBC, said: 'The news of this merger comes at a time when the challenges facing the house-building industry, through Government targets on increased housing supply, improved customer satisfaction and tackling the zero carbon home agenda, has never been greater.

'On the sustainability front the Government has outlined ambitious targets for the house-building sector in achieving the broader aims of reducing carbon emissions for the country. NHBC has backed this increasing focus on sustainability and our independent research institution - the NHBC Foundation - has already begun delivering on a programme of reports and findings on the sustainability agenda.

'The Foundation's sister organisation, the National Centre for Excellence in Housing, will be working on broader policy themes surrounding the zero carbon homes agenda and focus on bringing together key stakeholders to debate and shape housing policy.'

• NHBC's primary purpose is to help raise standards in the new house-building industry and provide consumer protection for new house buyers.

NHBC's ten-year 'Buildmark' warranty covers more than 80% of homes built in the UK and has protected more than 6 million homes to date.

NHBC helps raise standards by:
• registering builders who agree to comply with NHBC's Rules and Standards
• setting and maintaining construction standards for new homes
• inspecting at key stages of construction
• providing 'Buildmark,' the most comprehensive warranty and insurance cover for homes in the UK
• offering building control services in England and Wales
• providing a range of services, including technical information, training, health and safety, engineering, energy rating services and home information pack provision for new homes and housing-related sectors:


Government Ignores Stakeholders' Warnings Over Home Buying

Major stakeholders in the residential property sector are fed up with the Government ignoring their concerns over the implementation of Home Information Packs (HIPs).

With less than three months until the introduction of the packs industry leaders, including RICS, the Council of Mortgage Lenders, the National Association of Estate Agents and the Law Society, have written to the Government warning that the plans are chaotic, costly to the consumer and potentially very damaging to the housing market.

RICS spokesperson Jeremy Leaf says:
‘These are not new concerns. We have been talking with the Government about them for a long time but it has not listened. As implementation plans have emerged over the last 18 months our concerns, around the cost to consumers and the market consequences of the HIP, have grown markedly.

‘The Communities and Local Government Department's gold plating of the Brussels' requirements on energy performance, now the only remaining element of the HIP, is the most recent example of an approach that defies any rational explanation. We totally support energy performance initiatives but we believe the Department's approach will actually increase carbon emissions not reduce them.’

Requests by the expert bodies for a collective meeting with the Minister and the Secretary of State to discuss workable solutions have been ignored or declined.
‘Officials are blindly pressing on with their compulsory Whitehall solution despite evidence that this ignores market realities, introduces unnecessary regulation and is environmentally unsound. After eight years, the HIP we are now left with will serve no useful purpose and certainly will not solve the problems in the home buying and selling process that HIPs were supposed to address.’

Web: http://www.rics.org


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