Welcome to THE GL@ZINE News 25th November 2003

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£35 Million Management Buy Out of Securistyle

The directors of Securistyle announced on 19th November that they have successfully completed the £35 million management buy out of Cheltenham based Securistyle, a market leader in the UK for the manufacture of window hinges, and a leading supplier to the UK architectural hardware market. Private equity firm Kleinwort Capital has backed the deal investing £11.3 million in equity funding and the Bank of Scotland has provided £23 million senior debt.

Securistyle commands 35% of the UK friction hinge market and has growing shares of both the handles and locking mechanism markets. Established in 1978 and employing 334, the Cheltenham based company now supplies a ‘Total Window Solution’ to a blue chip customer base of fabricators, specifiers and distributors. The company had revenues of £26.5 million in the year to 31st December 2003.

Securistyle dominates the specifier market in the UK and this, coupled with its extensive intellectual property and accumulated know-how, ensures high barriers to entry to competitors. The company is market led and its commitment to technical support is highly valued by its customers, providing a significant competitive advantage.

Paul Cook (pictured), Chief Executive, Securistyle said, ‘As the most heavily specified company within the public housing market, combined with strong demand for our products driven by government initiatives, and with the inroads we are making into world markets, we are very excited about the tremendous potential for Securistyle’.


Ronnie Rossall to Jump from 15,000ft at 125mph - but only if YOU pledge Money to Kids Charity

They say that madness comes in many forms. Throwing yourself out of a plane at a height in excess of 15,000 feet is probably one of them. Yet Systems Hardware managing director Ronnie Rossall intends to do just that. However, he is not planning to just plummet towards the earth in a 125mph tandem skydive… Oh no – he intends to include a back somersault exit from the aircraft, straight into high speed left and right spins, while his sons Stephen and Robert, leaving the aircraft after Ronnie, reach speeds in a vertical dive approaching 180mph to catch him up and link-up in freefall.

‘I must be mad – I don’t even like heights,’ said Ronnie (right). ‘But I have been inspired by the work that GM Fundraising has been doing for Hope House Childrens Hospice for a number of years now, and felt that challenging my own fears was a very small price to help the children and their families who face the challenge of terminal illnesses every day.’

Ronnie’s first (and at that time last!) skydive for Hope House took place a little over two years ago, and raised £3500 for the hospice. His second (and again at that time last!) skydive raised £10,000.

Following the GM Fundraising gala dinner last May, Ronnie committed to Gary Morton to make himself available for what would definitely and absolutely be his third and final skydive. Adding that if it was going to be his last, he wanted to make it a good one.

So the date is scheduled for February 2004, and Ronnie is seeking to persuade a representative from each of the industry trade magazines, and other window industry personalities to jump with him.

‘I’m not expecting anyone else to somersault, spin or link-up with others in freefall. What I am hoping to do is to help raise £20,000 for the hospice through GM Fundraising. The more good people that I can find to join me, the better,’ he said.

If you would like to join Ronnie for the experience of a lifetime, please contact him on 07802 837998, or email mailto:ronnie@systems03@fsbusiness.co.uk.


HansenGlass Keeps on Growing

In line with its continued growth, European specialist glass processor HansenGlass is undertaking an expansion programme at the company’s offices and manufacturing facility in Kirkby, Merseyside.

The company has ordered one of the largest screen print machines to cope with the increasing demand for its Ceramalite™ and Ceraphic™ surface decoration. The new print machine has a maximum print area of 4800mm x 2440mm. It incorporates a tilt table, automatic glass panel positioning system with a transport conveyor linking the print unit with the infrared and hot air ceramic ink dryer for a high quality finish.

Other elements of the expansion include an extension to the offices, a new canteen and new first floor offices for the Production Department and Management Team. There will also be a new glazed façade for the existing sales offices.

Graham Chung, Sales and Marketing Director comments: ‘Our success at HansenGlass has been a team effort. The motivation of our employees, our attention to quality and the service we provide are some of the reasons we are one of the strongest performers in the industry. Our current expansion programme reflects our continued success.’

HansenGlass is part of the Anglo-Scandinavian HansenGroup, af European leading fenestration specialist in curtain walls, commercial windows, steel doors and fire resistant structural glazing. The Group has annual sales of some £100 million and employs over 1,000 people.

Tel: 0151 545 3000
Email: mailto:sales@hansenglass.co.uk


New Palmer Report - The Market for Windows, Doors and Conservatories in New Housing to 2007

Key points from the 2003 edition
* £400 million market recorded in 2002 for the total installed value of glazed products was 0.6% up on the previous year. PVC-U's share of the market has stabilised at just over 60%.
* Although housing starts grew by 1.7%, the window market fell by 0.6% by volume; but grew in value by 1.9%. PVC-U's share was 76%.
* Entrance door markets fell 2.8% by volume, and 1.1% by installed value. PVC-U's share was 11%
* Patio door market grew by 1.3% by volume, 3.5% by value.
* Conservatories installed in new housing (i.e. new houses sold with conservatory) fell 16% by both volume and value. Only 2.6% of new houses had a conservatory installed.



What's significant
* There is a continuing trend from detached houses to flats in the private sector as housebuilders meet new planning regulations.
* Large housebuilders install proportionately more PVC-U windows and small housebuilders proportionately more wood windows.
* PVC-U windows at highest ever market share, but evidence that enthusiasm for PVC-U is waning in the Social housing sector.
* Softwood windows continued to decline, but factory finished softwood windows now at 38%
* Market for roof windows has grown by one-third in the past year.
* Steel faced entrance doors now hold 62% of the market, and the demand is driven by the larger housebuilders
* Hinged patio doors reached a new high of 100,000 doors with PVC-U growing 14.5% by volume (16.5% by value) achieving nearly 80%
* Conservatories have swung from being installed by large housebuilders (70% of conservatories in 2001) to small housebuilders (53% in 2002)
* High house/price earnings ratios in the South-East especially will affect future housing demand
* Social sector spending plans likely to increase house building up to 2005

What's surprising
* Average number of windows per detached house in Scotland is 15.8, compared with 14.2 in Southern England (and 13.1 in the North of England)
* Entrance door market at lowest level for over 20 years. This is attributed to a general switch to flats
* PVC-U entrance doors declined by 22% after three consecutive years of growth.
* Composite doors grew strongly, up by 36%
* Surprising increase of 17% in aluminium sliding patio doors over the past year ...
* ...but PVC-U slipped to under half of sliding doors - the lowest for three years; both accounted for by swings in usage by large housebuilders.

Palmer's latest reports are designed for easy analysis with:
• Executive summary
• Main topics and key points are now bulleted for easy assimilation and adjacent to the tables and charts to which they refer.

This Report comes in two dedicated volumes, comprising 156 pages, 14 sections, 116 tables of numeric and statistical data, and 20 charts illustrating the trends and comparisons.


How do I get hold of it?

Price £2,850 + VAT which includes 3 report copies
Tel: 020 8390 8131
Email: mailto:info@palmermarketresearch.co.uk
Web: http://www.palmermarketresearch.co.uk


Vitro/AFG JV Float Plant Starts Operations in North America

Vitro AFG, North America's newest and most modern float glass plant is now in production in Mexicali, Baja California, Mexico. Vitro AFG is a 50/50 joint venture of Vitro Plan, a subsidiary of Vitro SA and AFG lndustries Inc, a subsidiary of Asahi Glass Company in the United States of America.

The Vitro AFG $100m dollar plant will supply the United States of America, Canada, and Mexico construction markets with a broad range of products from traditional clear for glazing, heavy glass up to 8mm, and even mirror and coating quality glass. The joint venture was initiated in 2001.

Originally a container facility owned by Vitro, the Mexicali operation has been totally converted over the last 12 months into the most modern of float glass plants capable of manufacturing high quality flat glass. The plant will employ 226 people.

'This plant creates a strategic alliance between two key global leaders, and will allow our companies to grow our production and enhance competitive services to our separate customers. This Joint Venture is a significant opportunity for both companies. It is the beginning of a brilliant future', said Federico Sada, CEO of Vitro.

Luc Willame, Senior Executive Vice President of Asahi, and President of the Flat Glass Division, stated, 'Roger Kennedy, President & CEO of AFG, and his team recognised the current Western United States and Canada supply/demand imbalance and quickly responded to the challenge with this venture. The new Mexicali plant will enable AFG to supplement the effort of our Californian operation with consistent, quality glass products. Our customers will have a seamless, reliable source of glass now - and in the future - from this new facility'.

The Mexicali facility will be operated by with a management team selected by both Vitro and AFG, and will be managed by a jointly appointed Board of Directors. The plant will principally be supported by the Vitro Flat Glass business unit.


Window Customers Win a new Set of Wheels

When John and Sue Scott bought new windows and doors from Crewe firm Nouveau Windows they didn’t expect a brand new Renault Laguna too.

That ís exactly what they got thanks to a competition being run by the trade organisation Network Veka, of which Nouveau is a member.

The couple, from Nantwich, had to answer four questions about Network Veka and then complete a slogan. The Scott’s was the winning one and landed them a £12,000 car.


Graham Kirkham of Nouveau Windows hands over the Renault Laguna prize to the Scott family.

‘Needless to say the Scott’s were delighted with their prize’ says Managing Director of Nouveau Windows Graham Kirkham. ‘The competition has been a great success, especially for us – and the Scotts of course.’

Nouveau Windows: Graham Kirkham, 01270 253930
Network Veka: John Ogilvie, 01282 473170


Its Official – Visage Ornate® is Exclusive to Shepley Installers

Shepley Window Systems has just received confirmation from The Patent Office that its Visage Ornate® brand has been authorised as a registered trademark. ‘We not only recognise the importance of differentiation and brand protection for ourselves, but for our customers too,’ says Gary Torr, managing director of Shepley.

‘Both Shepley and our customers have invested significant amounts of time and money in creating a brand that we’re proud of. Business is based on that brand, which is why it’s vital to protect its reputation, and registering a trademark underpins this. It also adds credibility when installing and selling in the home, and helps customers protect and support their pricing.’

Tel: 0161 339 2433


Sapa lnterim report January-September 2003

Reporting a 38% increase on after tax profits for the 9 months to September 30th 2003, Sapa's President and CEO Staffan Bohman said: 'Our positive volume development has been achieved in markets with continued weak growth and with considerable pressure on margins. Sapa's profile operation in the US shows good growth in volumes coming from an increased market share. Profiles Europe has prioritised profitability and has by this marginally decreased volumes.

Highlights:
• Earnings per share increased by 37% to SEK7.60 (5.55)
• Profit after tax improved by 38% to MSEK 278 (202)
• Net sales increased by 3% to MSEK 8,627 (8,401)
• In comparable exchange rates profit after tax increased by 46% and net sales by 7%
• Operating margin increased to 5.5% (4.2)
• lmproved profitability - return on capital employed 11.3% (6.6)



Mr Bohman continues: 'Since October 8 Sapa owns 100% of the shares in Remi Claeys Aluminium. The integration work is in full progress with great commitment and high tempo. All business units within RCA have met the expectations well and we can already see a positive contribution to Sapa's earnings per share.

'Delivered volumes of aluminium products increased by 12%, of which 8% comes from Remi Claeys. Net sales for the Group during the period amounted to MSEK 8,627 (8,401). Remi Claeys, which is consolidated from June 23, contributed MSEK 679 to net sales. The weakening of the dollar against European currencies has brought with it a 15 per cent lower aluminium metal price. This metal price effect decreases net sales as customers of the Group receive a corresponding lower price. The effect on the operating result is only marginal. In addition currency effects from translation of foreign subsidiaries to SEK had a negative effect on net sales of 5%.

'Operating profit for the period improved by 34% to MSEK 471 (351). Currency effects from translation of foreign subsidiaries to SEK had a negative effect of MSEK 31, corresponding to 9%. The operating margin strengthened during the period to 5.5 per cent (4.2), the highest since 2000. This is the second year of improvement in the Group's profitability and the return on capital employed is now exceeding 11%, at the same time the return on shareholders' equity reached almost 10%.

'The demand for extruded profiles still does not show any sign of improvement, despite some positive economic data and at the same time the strengthened Euro gives cause for some concern. The American profile market is somewhat hesitant but with a strong demand from the residential building sector.

'Net sales for the group during the third quarter amounted to MSEK 3,034 (2,642), of which Remi Claeys accounted for MSEK 600. Currency effects from translation of foreign subsidiaries to SEK meant a decrease in net sales by approximately MSEK 125, corresponding to 5%. Delivered volumes of aluminium products increased to 84,560 tonnes (69,190), an increase by 22%, which mainly comes from Remi Claeys. For the European profiles operation excluding Remi Claeys, delivered volumes decreased by 4 per cent.

'The European profiles market as a whole continued to be weak, but there are clear differences between regions and sectors. After the summer, demand has been impacted by a weaker than normal seasonal upturn, although with a certain recovery at the end of the quarter. The building market in Germany is under continued pressure. At the same time the markets in France, Belgium and UK are stable. The transport sector shows a mixed demand pattern. The industrial sector has weakened somewhat. Profiles Europe has by prioritising profitability marginally decreased its market share. Sapa Profiles in Albi continues the positive profit trend with increased volumes from the big press. The Polish profiles operation continues to grow their added value operations and reported another strong quarter.

'Financial net for the third quarter amounted to MSEK -26 (-16), burdened by MSEK 12 from the acquisition of Remi Claeys. Profit before tax improved by 27% to 125 MSEK (99). After an income tax cost of 33% (35) the net profit was MSEK 83 MSEK (64), corresponding to an earnings per share of SEK 2.30 kronor (1.80).

'No improvement in the business climate has been experienced in Europe during the third quarter. At the same time the economic situation in the US is hesitant. There is a large degree of uncertainty and an upturn in the short perspective does not seem likely. Despite this we expect that the result for the fourth quarter will exceed that of last year'.

Acquisition Note: On June 23 Sapa acquired 62.41 per cent of the shares in the Belgium company Remi Claeys Aluminium. During the third quarter an additional 35.37 per cent was acquired, resulting in a total holding by Sapa of 97.78 per cent at the end of the quarter. For these shares Sapa has paid MEUR 73, bringing with it a goodwill entry of approximately MEUR 20, depreciated over 20 years. Acquired capital employed, including goodwill, amounts to MEUR 156 and the acquired net debt to slightly more than MEUR 80. Remi Claeys Aluminium has been consolidated by Sapa since June 23 and is already contributing positively to Sapa's earnings per share.


It's Curtains for Sash Deliveries

Sash UK has boosted its national delivery fleet with the purchase of a seventh heavy goods vehicle. Sash, whose colourful liveried trucks have become a familiar sight to motorists throughout the UK, has also ordered two additional curtain sided backs to cope with the increased demand from the company’s conservatory division as well as handle palleted consignments by plot number, for the new build market.

This most recent addition to the Sash fleet is its sixth Mercedes Actros 1835 tractor truck complete with de-mountable box for easy loading and unloading. On this occasion, however, the company has adopted a pneumatic lifting arrangement rather than a more traditional hydrolic system and the tail lift is now foot operated to comply with new handling regulations.

Bryan Scott, Logistics and Distribution Manager for Sash UK Ltd, said: ‘With each new vehicle we research what is available on the market and also introduce our own modifications to enhance performance and get the maximum benefit of new technology that is available within the logistic handling sector. Anyone that has visited our factory will appreciate the importance we place on being innovative and the significance of always remaining that one step ahead of the competition.

‘Not only does this benefit our drivers who enjoy a very comfortable and safe working environment, but with the installation of mobile telephones and satellite tracking systems, we are able to keep our customers fully informed as to the progress of each and every delivery,’ he added. ‘This is essential with today’s traffic congestion and the distances these vehicles have to travel.’

Sash UK currently offers a nation wide delivery service and has trade, commercial and new build customers from the Channel Islands to the Orkneys. The company also has an export division that sells in excess of £3/4 Million a year into the North American market, but these are currently transported through shipping agents and not on Sash’s own fleet.

Tel: 01226 719969
Email: mailto:nick.hibberd@sashuk.com
Web: http://www.sashuk.com


Sentinel Wins Major Public Sector Contracts

Sentinel Doors claims to be the first door manufacturer to sign one of the latest Term Partnering Contracts, which are currently only available in draft form.

The contract, called 'Term Partnering Contract 2001' (TPC2001), was signed with Liverpool Housing Trust (LHT) and will involve the supply and installation of Sentinel composite doors and frames for 81 properties at Ruskin Street and over 100 at Rice Lane. The total value of the contract is estimated at £200,000.

Sales and marketing director Phil Mundell says Sentinel worked with LHT over a period of two months to review every aspect of the new partnering contract.

Commenting for LHT, Gordon Ronald, Head of Property Services, says the signing marks a significant change in the Trust's procurement strategy, which had previously used cost as the main evaluation measure.

'Whilst cost will always be an important factor, TPC2001 focuses much more on the quality of the product, and delivery and installation.' He adds that because the Trust considered the partnering relationship to be important, and they wanted the tendering process to be transparent, Sentinel was involved in discussions at every stage.

Meanwhile, as part of an on-going refurbishment contract with Kingfisher Housing Association, Sentinel Doors has supplied and installed 380 composite residential doors including a number of the company's Series 900 fire doors at the South Ham and Brighton Hill Estates in Basingstoke.

Tenants from the 380 properties were given 'Choice Leaflets' offering three door styles - the 603, 604 and 607 - in five different colours. To meet current building regulations, those living in flats with communal stairways were given the choice of 903, 904 and 907 fire doors - also in five different colours.

Commenting on the contract, Kingfisher's building surveyor Peter Vincent says: 'Sentinel was chosen because the doors offered good value for money. Also important were Sentinel's impressive attention to detail on previous refurbishment programmes and the fact that they are one of only a few manufacturers offering an 'Approved Installers Scheme'.'

The Series 900 fire door, which is based on the Series 600, is 30-minute rated and manufactured by bonding pre-formed fire retarded Thermoguard FR skins to a fire resistant core. 'Like all Sentinel doors the fire doors are virtually maintenance-free with excellent sound and thermal insulation properties. The weather resistant properties also reduce energy loss by as much as 85% compared to traditional timber doors.' comments Phil Mundell.

Tel: 01443 229219


Sierra’s Seal of Approval

Oxfordshire-based trade supplier Plastics Direct can now offer its customers the latest high security locking system from Safeware.

Launched earlier this year, Safeware is a new brand of window and door hardware that is claimed to be the most advanced product of its type in the UK.

And because the locks are specially designed to suit Sierra's window profile, installation is a simpler and quicker process assuring built-in reliability.

Sierra claims that the new range offers unprecedented levels of specification, durability and value in the sector, giving Sierra trade customers such as Plastics Direct an added advantage in differentiating their offer to the market.

'Being able to offer a high specification locking system is a great selling point for our customers who find it helps them to sell in the home,' says Managing Director Peter Hancock, who runs the company with business partner Mike Curtis.

Plastics Direct, whose retail arm Windows 4 U is based at Oxford, has become the latest member of Sierra Windows' Approved Safeware Installer Scheme. As an Approved Installer, the company assures its customers of quality, high security products with a fast turnaround.

As Peter explains: 'At the moment the business split is roughly equal between trade and retail, but next year we're predicting the retail side to really build up. Conservatories are a booming area for us and we can offer our customers everything from roof kits to the whole package from electrics to blinds.'

All the locks, hinges and handles meet the quality and security requirements of PAS 23 and PAS 24, giving installers an added competitive edge when selling to security-conscious homeowners. Safeware's levels of security are also backed by the police-approved initiative Secured by Design.

All Safeware products are covered by a fully transferable ten year guarantee with a £500 cashback in the event of failure leading to burglary.

As part of Sierra's marketing support package, the Safeware range is backed with a full suite of marketing support literature explaining the security specifications and guarantee.

Sierra's General Manager, Brian Webb comments: 'We are confident that the Safeware range significantly enhances our offer to our customers, giving them that extra edge to set themselves apart in a competitive marketplace.'

Manufactured from stainless steel and high quality die-castings, the Safeware 7 locks incorporate four adjustable rollers for improved sealing and multi-point hook locking with in-built anti-lift to ensure years of durable, secure and reliable operation.

For double door applications, complementing the Safeware 7 locks is the Safeware SL fitting the bill as a two-point slave-bolt which is supplied with a range of stainless steel and die-cast multi keep sets.

Tel: 01803 697000


Alcoa Technology Improves New Audi A8 Sedan

Alcoa announced on 30th October that it has provided automotive aluminum structural technology to Audi AG, the German automaker, for its second-generation A8 sedan. Alcoa's automotive structural technology in the A8 offers drivers outstanding stability and sets new standards in safety performance, while maintaining one of the automotive industry's lightest luxury sedan body shells.

According to Audi, its new A8 achieves 'maximum stability with minimum mass' through the effective integration of multiple aluminium product forms supplied by Alcoa from its manufacturing facility in Soest, Germany.

'Alcoa's work with Audi in the application of aluminium to strengthen the performance of an integrated body structure system represents nothing less than revolutionary progress in automotive design and manufacturing that began with our collaborative, pioneering efforts on the original A8,' according to Rick Milner, president of Alcoa Advanced Transportation Systems.

'The functional integration capabilities provided by the complex designs and part geometries of Alcoa's high-strength, ductile die castings and partially-hydroformed extrusions were also instrumental in stiffening the space frame structure on the new A8 to improve its handling and safety performance. The presence of Alcoa's newest cast and extruded components also facilitated the use of more automated assembly techniques to help Audi manage their production costs,' according to Milner.

Audi's new aluminium space frame features fewer components than its predecessor - 267 versus 334. Newly-designed, larger and more complex Alcoa Vacuum Die Castings have replaced combinations of castings, extrusions and sheet components used in the original space frame to consolidate parts and reduce total systems cost.

The new A8 also features other 'firsts' in the use of Alcoa's proprietary casting technologies. Four AVDC castings are used in the doors. The luxury sedan also represents the first application of a new Alcoa casting alloy that does not require water quenching after heat treatment.

From a manufacturing perspective, Alcoa's Soest facility met all of Audi's delivery performance targets throughout the launch of the A8. This was a significant challenge since the ramp up to series production included a 33% expansion in the size of the location, featuring the addition of two new vacuum die casting machines, a significant expansion of the plant's shipping and receiving area and expansion of the location's prototyping capability, including new measurement, fixturing, testing and assembly facilities.

'The addition of these capabilities, in combination with the experience of launching the first A8 and our on-going close cooperation with Audi, allowed us to manage the ramp up of the new model and manage costs at the same time. We were able to take advantage of the stability of our work force and involve employees who had participated in the first A8 launch. This combination of experience and resources created significant advantage for Audi and Alcoa,' according to Luigi Mattina, Soest's plant manager.

The wide variety of Soest's processing capabilities - from vacuum die casting to extrusion forming to hydroforming - coupled with the plant's expanding knowledge of prototyping, fixturing, joining and assembly - make it one of Alcoa Advanced Transportation System's most versatile operations. 'We now have almost 10 years worth of experience in helping our customers go from concept to prototype to pre-series to series products,' Mattina concluded.

Web: http://www.www.alcoa.com


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