Welcome to THE GL@ZINE News 24th May 2005

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Ultraframe Posts Losses in First Half but Expects to be Back in Black in H2

Ultraframe Plc has announced its interim results for the 26 weeks ended 1 April 2005. Legal and restructuring costs coming in at a massive £3.6m for the period (which includes a £2.6m hit to cover the long running legal dispute with the Burnden Group/K2, which is expected to be concluded this month) and turnover in the UK down by 28% (with US sales slightly down after unfavourable exchange rates) have resulted in a post-exceptional losses of £6.2m. Gross margins are down from 51% to 40.8%.

Net Debt also increased from £6.5m at the last financial year end to £15.6m at 1st April 2005, representing gearing of 25.5% (H1 2004: 13.6%) against 9.6% at 1st October 2004.

The company is, however, bullish about the second half of 2005, when exceptional costs shouldn't be as high (although another £1m has been earmarked for the UK legal proceedings) and the cost reduction measures now in place should start kicking in (it is expected that these measures will save around £4m across the whole financial year 2004/5, and therafter save £6m a year). Not paying an interim dividend will also have a positive impact.

Also good news for the company is that a whole raft of new products are now in place across all price points, with more on the way this year. Sales of budget segment products rose 6.5% in the first half, and this segment now represents 27% of UK sales. Uzone ales volumes were almost four times higher than in the first half of last year. In ther overall market, Ultraframe reckons that budget products account for some 40% of volume.

The new UK management team under MD Vanda Murray is 'focused on faster new product development and introduction, closer partnering with customers, new channel development, enhanced customer service and impproved operational efficiencies. We have launched a 'Customer First' initiative and our overall pricing policy has been restructured to focus on delivering a more competitive offer across our comprehensive product portfolio.

'This programme includes customer consultation days, our registered installer scheme and a certification of authenticity on Ultraframe products to maintain differential quality standards in the industry.'

As well as cost savings from delayering middle management, significant investment has been made in new products, which are now beginning to add to the bottom line. The Uzone product is now established, with the Elevation lean-to roof and the Litespace glazed bay window style products expected to make an impact in the second half. Two major products - the Sunroom click-lock roof and the revamped Classic range - were launched at Glassex.

Sales in April were 27% down on April 2004, but were better than last month, so there are signs of recovery: 'Overall we expect a signifricant improvement in the level of operating profit (before exceptional items) generated in the seasonally stronger second half, compared with the first, albeit lower than the final six months of last year'.

'Conservatory penetration levels are under 20% of the addressable market in the UK and less than 5% in the US. These markets have long term growth potential,' the company adds.

Rod Sellers, Chairman, continued:

'Trading in the first half has been in line with our expectations, reflecting the well-documented slowdown in the conservatory market in the UK, and recording an improved operating performance in North America. In the near term, the UK is expected to remain intensely competitive and pressure will continue as a result of the wider consumer environment.

'North America has good prospects for growth in the second half, through a restructured, higher quality, franchise network and the Company-owned retail stores. The cost reduction measures implemented in both the UK and North America are on track, as are other operational initiatives.

'This leads us to expect a return to profitability before tax, goodwill and exceptional items in the second half, and consequently the Board’s expectations for the full year remain unchanged. Looking further ahead, we intend to reinvest the majority of cost savings initiated this year into sales and marketing activities to defend and build our market share.'

Results (before goodwill amortisation and exceptionals, 2004 first half figures in brackets):
Turnover £44.0m (£54.9m )
Operating (loss)/profit £(0.7)m (£5.1m)
(Loss)/profit before tax £(1.1)m (£4.7m)
(Loss)/earnings per share (0.8)p (3.3p)

Statutory results (post goodwill amortisation and exceptionals):
Operating (loss)/profit £(5.5)m (£3.6m)
(Loss)/profit before tax £(6.2)m (£3.2m)
(Loss)/earnings per share (4.5)p (2.3p)
Dividend per share Nil (3.24p)

Highlights:
* UK competitive and consumer environment remains challenging
* Sales down 28% on the comparative period and gross margins lower
* New divisional management team has implemented procedures to accelerate new product development and introductions, encourage more customer contact and more competitive pricing to stimulate sales in the second half
* North America showing the anticipated modest improvement in operating performance as a result of actions taken to realign the cost base and rephase revenue investments
* Dollar sales overall up 2% on first half last year and gross margins have been maintained
* Dollar turnover in Company-owned retail stores up 5%. Modest sales growth in the franchise network, impacted by planned franchise deletions
* Statutory results reflect first half exceptional item charge of £3.6m (£2.7m net of tax), including abnormal litigation costs of £2.9m and redundancy costs of £0.5m
* Implementation of cost reduction plans expected to deliver annualised savings in excess of £6m in the UK and more than $3m in North America (anticipated Group savings of over £5m in current full year)
* Net cash outflow before financing of £10.1m after payment of the final dividend for 2003/4 (£7.6m) and the cash cost of exceptional items (£2.6m). Net debt increased to £15.6m, representing gearing of 25.5%
* In view of the current trading environment, the Board is not declaring an interim dividend for the half year ending 1 April 2005. It will review the dividend policy at the year end in light of the Group’s full year performance.


Synseal Announces Record Increases in Sales

Synseal increased sales by £14m to £80m in the financial year to 31st March 2005. This is an increase of over 21% across the board, and conservatory sales are up 38%.

‘These figures would be good at any time – but in a difficult and demanding market,’ explains Malcolm Le Masurier, Synseal’s Managing Director, ‘these results are very pleasing. While other companies are struggling or shutting up shop we are continuing to increase our market share. We have grown by listening to our customers and giving them what they want. As they grow, so do we. Some companies complain about a weak conservatory market but our sales are still surging ahead. We continue to dedicate our resources into the development of window and conservatory products for the UK market. Recent changes in the market have helped us strengthen our position and we are on track to be the market leader in both windows and conservatories.’

Tel: 01623 443 200
Web: http://www.synseal.com


G 05 Awards Finalists Announced

The prestigious G05 Awards, which take place at the Birmingham Hilton Metropole, NEC Complex on June 10th 2005 and which are being held once more in conjunction with the GGF Annual Convention, is in full swing, with speaker Bradley Walsh signed up and the shortlist of Awards Finalists now announced:

Fabricator of the Year

Lister Trade Frames
Masterframe Windows
Newstead Trade Frames

Installer of the Year

GSL International
P & P Glass
Warmseal Windows(Newcastle) Ltd

Conservatory Installer of the Year

Betterview Windows and Conservatories
P & P Glass
Romsey Conservatory Company
Warmseal Windows(Newcastle) Ltd

Energy Efficiency Initiative

Masterframe Windows
Edgetech IG
Pilkington Building Products

Social Housing Project of the Year


Warmseal Windows
Pilkington UK
Select Home Improvements

Health and Safety Initiative


Greenberg Glass
Warmseal Windows
Pilkington Building Products

Glass Company of the Year


Glass UK
Darby Glass
K2

Glass Project of the Year

Haran Glass
Glass UK
GSL Ltd

Training and Development Award

Alumet
AG Glass
SWC Trade Frames

Specialist of the Year

Ritec International
Universal Arches
Glass UK

Promotional Campaign of the Year

Chrome Consultancy (Dazzle)
Trademark Windows
Safestyle (Cannon and Ball)

Customer Care Award

Masterframe,
David Gibson Conservatories
Safestyle UK


Listers On the Up!

Lister Trade Frames says that it is experiencing record sales this year and exceptional growth in the company's conservatory division.

While many manufacturers around the country are reporting a fifteen to twenty percent drop in sales over last year, Listers has shattered all previous company sales records over the last three months with May showing a 25% uplift in sales over 2004.

Phil Warren, Listers Sales Director, says that 'all the new products, restructuring and extra service that we worked so hard on last year is now paying dividends. Our customers are benefiting from the new marketing and improved support which is helping them to gain more work, and that's what is really driving us forward.'

Last year saw Listers move into new production and office facilities with capacity for over 1500 frames per week. The company launched its own branded window systems, 'Elitis Linear' and 'Elitis Sculptor', plus an entire suite of branded literature, web sites, samples and sales aids. On top of that the company managed to swap over to a new system supplier, develop itsown 'Multi Document Interface' software system and hold a week long trade counter sales event.

'We're really pleased to be experiencing this continuing growth,' Says Phil, 'Our conservatory roofing division is showing the greatest expansion with sales increased by over 100% in March alone. It‚s great to see that we're bucking the current industry trends and building our business together with our customers.'

The upward trend for Listers seems to be continuing. When this article was written the company said that it had just smashed last years previous record for the largest number of trade frames ordered in a single week.

Tel 01782 205605
Email: mailto:sales@listertf.co.uk


ClearTherm a Clear Winner with Edgetech

Glass unit manufacturer ClearTherm Limited recently signed up with Edgetech’s Super Spacer and installed a £30,000 semi automatic machine at its premises in Barwell Leicestershire. Looking to double its turnover of £1.5 million by 2006, this most recent investment, along with the acquisition of another glass unit and toughening company, gives the company the capability to do just that.

David Laing founded ClearTherm in 1988, based in Leicestershire the company decided to add the Edgetech Super Spacer line in October of last year: ‘We are constantly looking to add to our range of products and saw that Super Spacer would enable our customers to compare the features and benefits of super Spacer against conventional spacer systems.’

‘We looked at using a plastic spacer bar as an alternative material but it was simply too difficult to work with. Edgetech’s Super Spacer is different. We opted for this warm edge solution because it is a futuristic product. Its thermal efficiency and compliance with document L is even recognised by our local councils. Approximately 10% of our business is new build, but this is growing fast thanks to the benefits of Super Spacer.’

Sixteen per cent of the glass units produced per week are already made with Super Spacer and over the next twelve months David is committed to vastly increasing this ratio.

‘The key to our success is delivering consistent quality, service and prices to our customers, which is what we have supplied over the past 15 years,’ continues David ‘Warm Edge technology is the future, but at the moment our forward thinking approach has given us the edge on the competition and we’re going to make the most of this opportunity. We opted for Super Spacer because we could see it would help us achieve our goals and remain a market leader. Its still early days for us because the machinery was only installed a few months ago, but our customers are already seeing the benefits.’

ClearTherm manufacturing capability includes leaded, bevels, Georgian and gas filling along with its new in-house toughening. Its systems are accredited with ISO 9001/2000 Licence No FM57022 and its product lines have EN1279-2 Licence No. KM52421.

Tel: 02476 705570

http://www.edgetechig.com/International/international_united_kingdom.htm


Ireland United at last! - in new Database

Not politically - but in the Conservatory, Door and Window industry, as recorded by Windowbase. The latest version of the Windowbase All Ireland database contains over 1100 companies currently manufacturing or installing products in the green isle.

‘Although PVC-U is, like Britain, the major material used; both aluminium and wood are relatively more used in Ireland. There is less specialisation, with many companies installing all three, and so we do not divide up the data as we do in the UK’, says Mike Davis of Windowbase. ‘There are local companies installing shop-fronts, doors & conservatories for both home improvements and commercial markets - all of whom are potential purchasers of a wide range of materials.’

Obtaining the information involved significant calling after 6 pm to locate the smaller operations that make this database so valuable to those requiring industry information. Key information in the database, includes main contact, company activity information and size by number of employees and by installation teams. All information has been obtained direct from the companies themselves, PVC-U and aluminium fabricators were asked by the systems suppliers.

Also unique to Windowbase is the provision of alternative telephone and fax fields depending on whether contact is being made from the UK or the Republic of Ireland.

The All Ireland database of Conservatory, Door and Window companies is available in digital format on licence for £980, sets of mailing labels are available for around £256 direct from Windowbase.

For further information, ask for data sheet 6 from:
Mike Davis +44(0) 1706 644 308
Email: mailto:miked@winbase.co.uk
Web: http://www.winbase.co.uk


Baldwin Glass Joins CGI’s Stockist Network

CGI International is helping a family-run glass and glazing firm broaden its business horizons. Baldwin Glass in Hull has recently joined CGI’s national stockist network and now supplies CGI’s Pyroguard fire resistant glass for local building projects. Baldwin Glass is also in the process of gaining FIRAS accreditation, which will permit the company to install Pyroguard as well as supply it.

Established in 1976, Baldwin Glass is now a 10-strong operation, with husband and wife Mark and Margaret Baldwin at the helm and their two sons, Jamie and Daniel, as Glazing Manager and Sealed Unit Production Manager respectively.

Mark believes adding Pyroguard to its product offering will give Baldwin’s a competitive edge locally and open up new business opportunities. ‘Increasingly stringent building regulations have boosted demand for fire glass, and by developing our expertise in this field we’ll be well-placed to meet that demand,’ says Mark. ‘We chose CGI’s Pyroguard Clear 7.2mm because of its reputation and as it’s an unwired option we can cut it with our existing equipment.’ CGI’s proven Pyroguard range of laminated fire resistant safety glass offers a choice of integrity glasses that have the added benefit of radiation control. It covers clear and wired products with 30 (7.2mm) and 60 minutes (11.4mm) performance ratings.

Baldwin Glass’ expansion into fire glass follows a move to larger premises. The new light and airy facility is double the size of its previous site and enjoys a more central location. ‘We’re now in Spyvee Street, which is east of Hull city centre and where most of the local building contractors and merchants are based, so we’re much more visible to potential customers,’ explains Mark.

Mark concludes: ‘Since we became a stockist CGI has been very supportive. They’ve passed on sales leads and are assisting with our FIRAS accreditation, which includes a system audit, training and a site inspection. The combination of our recent move and this promising new venture has given everyone on the team a boost and we’re all feeling really enthusiastic about the future.’

Tel: 020 7960 6060
Web: http://www.cgii.co.uk


Super Factory for Superglazed

The move to larger, more modern premises for London-based fabricator Superglazed – a long-time member of Beaufort Secure Design’s Approved Fabricator scheme – is enabling the company to focus on increasing its capacity to provide both domestic supply only installers and the commercial sector with a full range of aluminium windows and doors.

Following a major investment of £1.8 million, an impressive 14,000sq ft factory in Park Royal, North West London, is the new home of Superglazed. The move has been completed smoothly and Superglazed is now running efficiently from its smart new factory, which is in fact two buildings which have been combined into a single unit. The layout has been designed for Superglazed by Beaufort and equipped to meet its precise specifications.

Superglazed outgrew its former premises in North London, which have been the company’s base since it was established 11 years ago. The rise in demand for aluminium and the continued use of the successful Beaufort system will allow Superglazed to set its sights on growth of 300% over the next three years.

Managing Director Hasu Parmar says that Superglazed currently produces 150 frames a week, predominantly for the domestic market. It is now looking to expand this to 450 units to meet the demands and expectations of the commercial sector, while continuing to benefit from the growth of its domestic customers that have become loyal to Superglazed after many years’ reliable service. With the increased capacity and capability now available, Superglazed is ready and able to make that jump.

At the moment, the company’s business is split is 60:40 between domestic and commercial, and Superglazed is well placed to capitalise on the buoyancy it has noticed in both sectors, with significant amounts of business coming from major domestic and commercial window installation companies. While Superglazed works with both aluminium and PVC-U, around 90% of its business is in aluminium these days, and that is the sector where growth is particularly dynamic.

There has been significant investment in equipment too, to the tune of £120,000, including an Elumatec SBZ 122 Profile Machining Centre, DG 104
double mitre saw and EMA 201 Beading System to speed up fabrication as well as raise and maintain consistent quality standards throughout the production cycle.
And a large trade-only showroom is planned at the new site and will be situated alongside the factory, giving customers the opportunity to see the complete Superglazed offering first hand and to discuss the technical aspects of the product range.

The new premises are well situated on a modern industrial estate just off the North Circular that offers easy access to Superglazed’s customers. It represents a significant step forward and marks the start of a new phase in the development and growth of the company.

Tel: 020 8965 7761
Web: http://www.superglazed.co.uk


Spring is in the Air for Ensol

Engineering Solutions (Ensol) which has recently become a new source of fasteners and screws to the industry has merged with Taiwan's On Spring Industrial. Part of the Sansoar group, On Spring has supplied European Fastener Distributors for over 15 years with high quality components for the construction and window industries and is embarking upon the expansion of the company's operation by instigating a distribution outlet for the EC and beyond.

'It is hoped that the promotion of the 'On Spring' range of window screws can be successfully transposed to larger sectors of Mainland Europe by having a significant supply closer to the customer base while the introduction of other standard ranges can complement the portfolios of other distribution partners.' says the company.

Email: mailto:andy@ensol.org.uk


AWJ Glass Makes a Move

Continuing success at AWJ Glass has prompted the move to larger, purpose built premises in the centre of Scarborough. At 42,000 sq ft, the new facility provides the company with a 200% increase in floor space over its previous site in the town. The expansion, which includes the purchase of a Tamglass HTF-Super toughening furnace, represents an investment of nearly £2 million by the IG and processed glass producer.

AWJ Glass has enjoyed year on year growth since it was set up by Andy Whitelaw in 1996 to serve Andy’s joinery business and to supply high quality sealed units to companies in the surrounding North East of England. The new factory has been custom-designed for AWJ Glass to meet current requirements and future development, and includes recycling systems for both rainwater and heat generated from the furnace. The extra space, together with investment in the latest glass processing machinery, will accommodate an anticipated increase in capacity of at least 2000 sealed units each week.

80% of the company’s glass processing currently relates to IG production and Andy Whitelaw believes recent changes in the industry have made it inevitable for large sealed unit manufacturers like AWJ Glass to consider toughening their own glass, especially with regard to soft coat. He comments: ‘Bringing this process in house guarantees both a reliable supply and consistent quality. Our expansion means we can develop sales of high quality single toughened glass, as well as offer an enhanced service to existing customers.’

In addition to the Tamglass furnace, AWJ Glass has installed a Hegla compact storage system in the new factory, together with a Willian dry arriser and two Flat bed washers. The company has also recruited and trained eight additional members of staff and increased the delivery fleet with the purchase of an additional vehicle.

Andy concludes: ‘With the team’s commitment to quality control and dependable service, AWJ Glass has become established as a sealed unit supplier to both the commercial sector and the domestic market. Now with our well-equipped production facility we are ideally placed to respond to the needs of an ever-changing market, and ensure we can continue to provide our customers with products that meet and exceed current requirements.’

Tel: 01723 580010


WFM Launches Super League

Davies & Tate is introducing a ‘Super Branch’ concept for its Window Fitters Mate (WFM) door and window distribution network. The Uckfield depot in East Sussex will become the first ‘Super WFM’, distributing an even wider range of doors, windows, conservatories and ancillaries. With the capacity to handle higher volume orders, it is well placed to service larger customers such as regional developers and builders looking to purchase between 30 and 50 frames per week.

Having outgrown its previous premises, WFM Uckfield has recently moved to more spacious facilities alongside Davies & Tate’s Head Office in the town’s Pentex Centre. The new 6,000 sq ft depot is the biggest in the WFM network and provides extensive sales, stockholding and office space, together with the chain’s largest indoor product display area.

Uckfield’s six-man team is headed by Branch Manager, Mike Allistone, who played a key role in establishing Uckfield as the first WFM depot in back in 1997. Since then Mike has seen both his branch and the WFM network go from strength to strength.

He comments: ‘We were the template for the whole chain, which now stands at 27 branches and spans the Midlands and the South of England. As the largest in terms of size and turnover, we were clearly the ideal branch to spearhead this exciting initiative.’

The WFM organisation currently supplies in excess of 4,000 windows and doors every week to customers ranging from local builders and independent window companies to regional housebuilders. ‘And now with the potential for a number of Super Branches that figure is set to rise,’ adds Mike.

WFM Uckfield offers a comprehensive selection of PVC-U doors, windows and conservatories from leading manufacturers at a competitive price, thanks to its purchasing power as part of a national operation. Aluminium and timber options are also available, and the experienced team is always on hand to offer helpful advice on specification and installation if required. Seven working days is the average turnaround time for most orders. Mike continues: ‘Customer can either collect from the branch, or we can deliver. In fact, we’ve invested in a 7.5 tonne vehicle to handle bigger loads.’ And while the branch’s main distribution area is contained within a 50-mile radius, it has also supplied products for contracts as far afield as France, Belgium and the Netherlands.

Becoming a Super Branch will mean Uckfield can broaden its customer base even further, as Mike explains: ‘We’re keen to promote the benefits of working with WFM to an even wider range of customers, including new build developers and those involved in local PFI projects.’ And once it is up and running at Uckfield, Davies & Tate has plans to roll out the Super Branch concept to other larger WFM depots and those with the potential to expand.

Tel: 01825 769133
Web: http://www.woofem.co.uk


New Appointments Boost Revitalised Wendland Sales Team

As part of the creation of a new, revitalised Sales and Marketing department following the recent appointment of new Chief Executive Steve Gardiner, Wendland Roof Solutions has appointed Henry Inglis as National Sales Manager and Tony Hurley as Area Business Manager for Wales and the south west of England.

With over 15 years’ sales experience within the glass and glazing sector, Henry Inglis has worked for some of the biggest names in the industry. His career began with profile manufacturer Smart Systems in the 1990s, where he became Sales Manager for a network of public sector fabricators in Ireland, Scotland and the north of England. Following this, he worked at Quantal for a total of five years, the first two as Sales Manager for a similar region and the last three as Key Accounts Manager for the whole of the UK. Most recently, Henry was Sales Director of Middlesbrough based Quality Roofing Systems Ltd, where he looked after the company’s network of aluminium and PVC-u bar length fabricators.

Henry is married with three children and has two homes to facilitate his sales travels, one in the Leeds/Bradford area and another in Glasgow. A proud Scot, he is also an energetic athletics club member and a ‘Munro Bagger’, the name given to those who regularly scale Scottish Highland peaks over 3000 ft in height!

 
(Left) Henry Inglis, Wendland National Sales Manager; (Right) Tony Hurley, Area Business Manager for Wales and the south west of England

Cardiff based Tony Hurley has built up an enviable commercial sales portfolio over the past 30 years, working for organisations such as Cadbury Schweppes and a major jewellery manufacturer. For the past five years, he has concentrated his career on blinds and interiors, something that Wendland feels will be a real asset following its recent launch of the Sundyal™ solid roof system. Tony spent three years as Business Development and Sales Manager for Bridgend based firm BDS Blinds and has worked for the past two years as Business Development Manager for Appeal Conservatory Blinds of Bristol. He is married with a son and daughter and enjoys golf and country walking as his leisure pursuits.

The new appointments will further strengthen Wendland’s market position as it moves into new product sectors. The company has already reported unprecedented interest in the newly launched Sundyal™ system, a solid roof product that effectively bridges the gap between a conservatory and a built extension.


Spire Composite Doors Opens to Opportunity

The Barnsley-based Priory Group is so confident of the growth in demand for composite doors that it has set up a dedicated company to specialise in the production of this increasingly popular home improvement product. Spire Composite Doors opened its doors for business last month to produce a wide range of options based on the Evergreen Door fibreglass leaf, chosen for its quality and authentic wood-grain finish.

Investment of £180,000 has created a purpose-built factory in Barnsley which houses specialist production machinery and spray booth for unlimited colour options. Commenting on the commitment MD James Davies says: 'Homeowners are fast becoming aware of the benefits of composite doors so we wanted to make sure we are in position to offer our own and the group's customers a top quality product to meet this accelerating demand'.

In addition to quality, service was high on the agenda when setting up the new company. 'We are able to offer a two week turnaround on any style door with a huge range of glazing options' remarks James Davies, 'and all our doors carry a full 10-year guarantee'. Spire operates throughout the East of England and will deliver anywhere. All doors are pre-hung and ready to fit and offered at competitive prices.

For further information, and details of the full product range, contact Spire Composite Doors on 01226 321111. For details of the Evergreen fibreglass leaf, telephone 08709 504483.


Profitmaker’s Factory Monitor Reduces Stress

'Fabricators run their businesses by promising on-time deliveries to customers,’ observes Mike Nagle (pictured), Sales and Marketing Director of MBN International Systems, makers of lean manufacturing Profitmaker™ software. ‘But remakes, poor planning, and systems failures can all throw schedules into chaos, and that pushes up costs, eats into profits and makes customers unhappy.

But worse than that, because you let your customers down, they build a ‘just in case you let them down again’ factor into their ordering by adding an extra few days buffer to their normal lead times. They start to order products in advance of when they actually need them for installation, or order in bulk, which adds to the pressure on the factory and makes it even harder to deliver what is ordered on time and in full.

‘That’s where the Profitmaker™ Factory Monitor software comes into its own. It displays every job in a production schedule, and the current state of each job – so you can monitor work in progress in real time. It shows you the time for completion at each work centre and the number of operatives required per work centre for any given period. Factory managers can see at a glance if they’re running behind or ahead. They are forewarned well in advance if they need to re-schedule with customers to avoid working overtime. The Factory Monitor gives factory managers the power to adapt easily and flexibly to real world working. A key benefit is that it also issues work sheets, which tell each operative in what order the work should flow through the factory to prevent cherry picking simple jobs, which might throw schedules and upset deadlines. This is particularly valuable for companies who operate bonus schemes based on number of frames manufactured.

‘The Factory Monitor proactively schedules and reactively tracks jobs through the production cycle, allowing extra time for complicated orders such as cruciform windows or jobs where extra reinforcement is required. It calculates production times across all factory work centres, so you can tell exactly how a job fits into the schedule in advance of the customer’s required date, and if you can meet its delivery schedule. Profitmaker software helps fabricators run factories more efficiently. This results in improved delivery times, happier customers and greater profitability. It also helps reduce stress and premature ageing in hard worked factory managers.’

Tel: 0870 241 3089
Web: http://www.profit-maker.net


GAP Helps Twinfix get to Smaller Builders

Twinfix, provider of specialist glazing systems for the installation of multiwall polycarb, is now supplying glazing bars to GAP the UK stockist of PVC-UE roofline.

Martin Fleet, Business Manager of Twinfix says: ‘We have only known GAP for a few months but our first impressions tell us that the company is a professional outfit with well organised warehouses which are clearly labelled for easy access to products.

‘We are looking forward to a long and prosperous relationship with GAP who will help us to reach the smaller builder on a supply and demand basis, a previously untapped market for us.’

Tel: 01254 682888
Email: mailto:marksimm@gap.uk.com


Ultrasonic Systems Deliver Superior Cleaning for Plating

Guyson International, which acquired Kerry Ultrasonics early in 2004, is now providing manufacturing, sales, support and service from its extensive 10,000 square metre facility in Skipton in the North of England, for the Kerry Pulsatron UCR (ultrasonic clean and rinse) systems.

Pulsatron UCR systems effectively remove polishing compounds before electro-plating from items as diverse as door furniture: handles, plates, letterboxes and locks, light fixtures, bathroom fittings, auto and motorcycle components to intricate electronic and audio components, where any contamination remaining on the product would result in poor adhesion and lifting of the plate.

With all aqueous wash tanks a detergent additive is essential to ensure effective removal of contaminants. To avoid potential staining of the cleaned parts by detergent residues adhering to the surface subsequent water rinsing is critically important. The UCR two-tank system incorporating both ultrasonic cleaning and immersion/ spray rinsing overcomes this problem leaving parts completely residue free and ready for processing.

The latest Kerry UCR systems have been designed to achieve optimum cleaning results. Ultrasonic transducers bonded to the tank base provide high performance and reliability together with uniform distribution of the ultrasonic energy. The frequency is tuned to the individual tank/transducer combination and then optimised under normal usage conditions with frequency sweep and fully automatic tuning.

Pulsatron UCR tanks allow the user to pre-set exact cleaning times and temperatures, ensuring consistent levels of cleanliness from batch to batch and providing an affordable way to improve cleaning quality. All functions are controlled by a simple four-button membrane keypad. An LCD panel displays the temperature and time set by the user, the time elapsed since the start of the cleaning process, and the status of the power supply, heater and ultrasonics.

Each unit works within operating temperatures from 20 to 80 degrees Centigrade which can be set in 1-degree increments, allowing the optimum temperature to be selected for a particular combination of component material, cleaning solution and contaminant. Sonics time may be set in the range 0.1 up to 99.9 minutes in 0.1 min increments, or to constant when sonics may be switched on and off manually.

Automatic safety devices include non-operation of sonics if solution temperature is more than 10ºC above set temperature, and low-level protection to prevent heater burn-out if solution level drops.

Tel: 01756 799911
Email: mailto:info@guyson.co.uk


Glassex and Ultraframe join Forces for Second Year Running

Following this year's successful Conservatory Design Competition, Glassex has announced that Ultraframe will be sponsoring the competition again in 2006.

The Glassex and Ultraframe partnership demonstrates a major investment in promoting excellence in the industry. Ultraframe has committed to raising the profile of the competition next year with a new 'Best in Show' award and a substantial prize package.

The number of entries for the 2005 competition trebled this year as installers seized the opportunity to showcase their most impressive work and compete for the prestige of being a winner in this elite competition. Thanks to Ultraframe‚s renewed commitment next year's competition promises to be even bigger ensuring a high profile for the winning installer and offering an even greater prize incentive.

Jim Hay, Managing Director of Emap Maclaren, said: 'Ultraframe is the ideal sponsor for the competition. It has a genuine desire to promote high standards of quality and innovation within the industry and reward and celebrate the work and talents of exceptional installers. This year's competition received a record number of entrants and the judges were highly impressed with the high standard of projects submitted. However, we are already planning how to make next year's competition even more successful and Ultraframe's renewed sponsorship is crucial.'

To encourage more entries in next year's competition there will be a greater lead time allowing installers more time to prepare and submit their entries. The awards will be judged in the same four categories, Innovative Design, Conventional Commercial, Conventional Domestic and Portals, but an overall 'Best in Show' winner will also be announced. This overall winner will receive £5000 worth of marketing support from Ultraframe and two years free membership to the Guild Approved Ultra Installer Scheme so that the company can successfully develop its business further. Membership to the Ultra Installer Scheme, means companies can benefit from direct sales referrals from Ultraframe's consumer website and dedicated consumer call centre, increased customer confidence and business and marketing support.

Vanda Murray, Managing Director of Ultraframe, said: 'We are delighted to be sponsoring next year's Conservatory Design Competition and to be given the opportunity to give something back to the industry. Ultraframe's name is synonymous with highly innovative and technically superior products so a design competition with similar judging criteria fits perfectly with our core brand values. The competition is an incredibly positive initiative for the industry. It is an excellent measure of talent and the winning designs are truly inspiring.'

Jim Hay concluded: 'Glassex is a perfect vehicle to promote excellence in conservatory design to a wider audience and the competition helps to make Glassex much more than a passive exhibition. The Conservatory Design Competition stand proved very popular with visitors to Glassex, as did the glossy brochure which detailed the winners and their designs. Ultraframe and Glassex will be building on the huge interest and enthusiasm generated at Glassex 2005 to promote next year's competition as a major activity and excellent opportunity for all installers of all systems.'


fensterbau/frontale RUSSIA 2005: Good Prospects for Future

The première of fensterbau/frontale RUSSIA 2005 in Moscow from 26-28 January was promising: net hired display area of just under 2,100 square metres, a total of 94 exhibiting companies and some 3,500 trade visitors; the concept and theme of the trade fair and the accompanying conference were convincing. Likewise the continuing good prospects of the window market in Russia, where companies expect growth rates of up to 20 per cent for the current year.
 
Nürnberg Global Fairs together with Central European Exhibitions organised the trade fair - an offshoot of the well-known fensterbau/frontale in Nürnberg - in pavilion 7 of the Moscow EXPOCENTR, the most modern and newest exhibition hall in the city centre. The organisers achieved their first success even before the première: At the initiative of the Verband der Fenster- und Fassadenhersteller e.V. (VFF) in Frankfurt, an official German pavilion was organised in the very first year of the exhibition. Eighteen German companies exhibited in Moscow under the same roof and design in the pavilion sponsored by the Federal Ministry of Economics and Labour and organised by Nürnberg Global Fairs. 
 
The exhibitors at the trade fair for window and facade construction included companies from Belgium and Finland, as well as from Greece, Great Britain, Italy, Ireland, Poland, Russia and Turkey. A total of ten nations were represented and 40 per cent of the companies came from abroad. The use of a computer-aided visitor registration system enabled accurate evaluation and analysis of the visitor data. Particularly specialists from Central Russia were interested in talking to the experts on the exhibition stands; the satisfied exhibitors praised the high quality of the business contacts: 'We are satisfied with the contacts made and the calibre of the trade visitors. fensterbau/frontale RUSSIA offered us a good platform for gaining new customers,' says Josef Leo Beckhoff of VEKA AG in Germany. A statement that George Kardiakidis from the Greek company ETEM S.A. also confirms: 'Our products experienced an excellent response on the market after our presentation at fensterbau/frontale RUSSIA.' The companies also rate future business expectations and the service provided by the organisers favourably. Quite a few exhibitors announced their intention to exhibit again at the next trade fair in Moscow straight after the event - including, for example, Alberto Costa from the internationally operating emmegigroup in Italy. 
 
The international conference 'Fenestration Days RUSSIA', which took place parallel to the exhibition on 25-26 January, also attracted a good response: 'The conference visit was thoroughly worthwhile - we were delighted with the top-class papers and well-known speakers,' was ETEM representative Kardiakidis’ final verdict on the event. In his conference presentation, Dr. Thomas W. Büttner, General Manager of the German Verband der Fenster- und Fassadenhersteller, established the link between the Russian and European window market. Other plenary presentations provided information about the investment climate in Russia, trends in the building sector, such as in high-rise buildings, and window and facade systems for the continental climate - market segments that are still growing rapidly in Russia and promise high growth rates in the coming years, also increasingly outside the cities of over a million inhabitants. 
 
More information about the next fensterbau/frontale RUSSIA, which takes place in Moscow from 31 January to 2 February 2006, is available on the Internet at http://www.frontale-russia.com 


Fenestration China 2005: Good Prospects There Too!

Fenestration China 2005 takes place in Beijing from 16-19 November. The prospects for exhibitors are more than favourable: Experts estimate the market for windows and doors for the coming five years at approximately 200 million window units per year. Nürnberg Global Fairs acts as official 'overseas co-organiser' at Fenestration China and also organises a German pavilion.
 
Fenestration China is developing exceptionally well against the background of rapid economic development and especially the booming building sector in the People’s Republic. The last Fenestration China in 2004 succeeded in consolidating its position as China’s biggest international trade fair in the window and facade sector: With 22,000 trade visitors and just under 180 exhibitors from 14 countries, the four-day trade fair last November offered an ideal platform in the Chinese market particularly for foreign companies. 
 
Manufacturers from the USA, Australia, Austria, Switzerland, Great Britain, Canada, Germany and Italy as well as companies from China and the Asian region presented their products on a total area of 15,000 square metres (2003: 11,000 m2). Around one-third of the exhibiting companies were from the window industry, another third from the facade industry, and some 23 per cent of the companies exhibited fittings and accessories. Of the 22,000 trade visitors at the exhibition (2003: 15,600), almost one-third came from the door and window sector, 20 per cent from the facade sector and ten per cent from the material sector. The visitors were also mainly interested in these themes. 
 
The accompanying conference 'Fenestration Days China' offered a top-class programme for the around 180 participants: Just under 30 experts presented professional papers to support knowledge transfer in the window industry. 
 
The exhibitors were extremely satisfied in view of the success achieved by Fenestration China 2004. For example, Patric Hachtel of Helmut Hachtel GmbH, Schwäbisch Hall, rated the number and calibre of the visitors positively: 'We have made valuable business contacts and expect successful follow-up business. We plan to exhibit in the pavilion again next year.' Sven Hlywiak of Konrad Hornschuch AG, Weißbach, also reported success: 'We have achieved all the targets defined before the exhibition, such as new contracts, successful product launch, customer advertising and contact care. We want to be present in China again next year.' A majority of the exhibitors also praised the professional organisation of the event by the organisers. 
 
Exhibiting at Fenestration China 2005 is again simplified for German companies by a pavilion supported by the Federal Ministry of Economics and Labour. German exhibitors can profit from the co-operation in the German pavilion through low-cost stand packages, relevant technical and organisational support and assistance with travel and customs formalities. The deadline for applications for the pavilion is 29th July 2005 and the next Fenestration China takes place in Peking from 16-19 November 2005. 
 
 Further information about Fenestration China 2005:  
 
Nürnberg Global Fairs  
Messezentrum 
90471 Nürnberg 
 
Contact for exhibitors:  
Axel Bartkus, Ulrike Strohschnitter 
Tel +49 (0) 9 11. 86 06-86 88, -81 61 
Fax +49 (0) 9 11. 86 06-86 94 
mailto:axel.bartkus@nuernbergglobalfairs.com 
mailto:ulrike.strohschnitter@nuernbergglobalfairs.com 
Web: http://www.nuernbergglobalfairs.com


Interplas is Reduced to One Hall

Reed Exhibitions has confirmed that Interplas 2005 will now occupy just one hall of the National Exhibition Centre when it takes place on 4-6 October.

The organiser had originally planned to fill both halls four and five, but the show is now being consolidated into hall five as a result of a drastic fall in exhibitor numbers.

When it last ran in 2002, Interplas occupied three halls of the NEC. The latest drop follows more than a decade of steady decline for the exhibition, which filled five halls as recently as 1990.

Interplas exhibition director Ian Crawford has also stated that the audience at Interplas 2005 could be more than 50% down on the previous attendance figures.

In a press release issued by Reed Exhibitions, he said he was confident of delivering 8,100 to 10,800 visitors. This compares to more than 17,000 for the 2002 event, which in turn represented a drop of more than 33% compared to 1999 attendance levels.


Tessenderlo Group: 1st Quarter 2005 Results

Tessenderlo Group is now publishing its results on the basis of IFRS accounting standards and will, in the future, be reporting three sectors of activity instead of five divisions.

This change will ensure greater transparency so that the group’s activities and their industrial cohesion can be presented more clearly.

The new structure consists of three Business Groups:
- Chemicals and its business units: inorganics, chlor-alkali, PVC
- Specialities and its business units: fine chemicals, gelatin, natural derivatives
- Plastics Converting and its business units: profiles, plastic pipes & fittings, compounds.

Tessenderlo Group’s sales amounted to 519.1 million EUR, compared with 503.3 million EUR in the first quarter of 2004, i.e., a rise of 3.1 %.

The group’s share of the net profit increased from 13.7 million EUR to 16.7 million EUR, i.e., a 21.9 % improvement, thanks largely to the Chemicals sector, which benefited from sustained demand for caustic soda and PVC in European markets.

The group’s net cashflow rose by 17.1 %, to 45.9 million EUR, compared with 39.2 million in the previous year.

PVC prices started the year unchanged from the end of 2004, greatly boosting the quarterly results.

Plastics Converting fell sharply. This was due, for the most part, to profiles for windows, where the margins were slender at the beginning of the year as a result of slack demand in the building sector due to weather conditions. The situation would now seem to be improving.

Outlook

The picture should improve for Specialities and Plastics Converting in the coming months; more specifically, there are indications that the markets for Plastics Converting are on the upturn.

In contrast, the results for Chemicals are unlikely to be as high as in the first quarter. The increase over the previous year may therefore slow towards the end of June 2005.

Web: http://www.tessenderlogroup.com


IMI plc Annual General Meeting

IMI plc, the major international engineering group, held its 2005 Annual General Meeting last week. At the meeting Jim Leng, Chairman, commented:

'2004 was another year of solid progress, with profit before tax, goodwill amortisation and exceptional items at £155.4m being the highest ever made by the Group, and adjusted earnings per share up 12% from 25.7p to 28.9p.

As part of the ongoing capital management of the Group, we announced in March that we would undertake an on-market share buy-back programme. To date we have purchased 5 million shares at an average price of 404.5p and retain the shares in treasury.

We reported in March that we had provided certain confidential information to a number of parties who had expressed an interest in acquiring Polypipe. Some of these parties have been invited to participate in more detailed discussions and an update will be given as appropriate in due course.

The first four months of this year overall have been much as expected, with mainland Europe and the UK somewhat subdued but encouraging momentum elsewhere. Although there are some indications that general macro-economic conditions may be less favourable our expectations for 2005 remain unchanged from those communicated in March.

In accordance with our usual practice, it is our intention to issue a trading update on 30th June 2005, which will comment in more detail on current trading.'


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