Welcome to THE GL@ZINE News 23rd March 2004

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Low Cost Manufacturing Opens Doors to Higher Profits at Laird

Laird’s Chief Executive, Peter Hill, commenting on the results, said: '2003 was a year of significant progress, with earnings per share up 25% despite the adverse translation effects of exchange rate movements. We are expanding into related market sectors with good growth potential and we will continue with our programme of making bolt-on acquisitions. We have also started to see an improvement in certain of our markets, particularly those serving the electronics industries. With the developments we have made and the actions we are taking, we look forward to making further progress in 2004.'

Highlights of the 2003 Results

o Good progress despite difficult economic and market conditions in the early part of the year and the adverse translation effects of exchange rate movements.

o Turnover from continuing operations up 8% at constant exchange rates, to £429m.

o Pre-tax profits, before exceptional items and goodwill amortisation, of £37.4 million, up 18% compared with 2002 profits from continuing operations of £31.8m. At constant exchange rates the increase would have been 27%.

o Earnings per share, before exceptional items and goodwill amortisation, of 21.6 pence, up 25% compared with 2002 continuing earnings of 17.3 pence.

o Turnover for Laird Security Systems, a leading supplier of products and solutions for the residential building and home improvements markets in the UK and the USA, up 5% to £205.3m. Operating profits, before exceptionals, up 10% to £24.8m.

Laird Security Systems had another very successful year in 2003, once again reporting growth in turnover, profit and operating margins together with strong cash generation. This was achieved despite the adverse translation effect of exchange rate movements on its US operations and input pricing pressure on its uPVC products as a result of higher oil prices. In the UK, window volume demand again showed a small decline, with growth in the door and conservatory segments. In the US, our markets again showed modest growth. Turnover in 2003 increased 5% to £205.3 million, compared with £195.9 million in 2002, with turnover growth of 9% at constant exchange rates.

Turnover growth was achieved both in the UK and in North America as we continued to benefit from our close relationship with our major customers, and also through industry leading performance in product development underscored by the highest levels of customer service and support. Increasingly, we work directly with our major customers in new product design and development, thereby becoming an integrated service provider in the supply chain of our customers. Through bolt-on acquisitions in recent years we have also generated steady turnover growth, with the enhancement of existing products and the benefits derived from access to the engineering, sales and distribution network of Laird Security Systems.

Operating profits for the year, before exceptional items, grew 10% to £24.8m in 2003 compared with £22.6m reported in 2002. At constant exchange rates the profits growth was 19%, demonstrating the robustness of Laird Security Systems’ business model after the 14% profits growth at constant exchange rates delivered in 2002, which followed a 30% growth in operating profits achieved in 2001.

Success and Innovation with a Robust Business Model


Our business model continues to be based on integrated global engineering and design with low-cost manufacturing, supported by strong local execution and dedication to the customer, with products being adapted where necessary for the local market. In addition, we work alongside our customers in product and market development, and we are also increasingly focusing on the identification and exploitation of higher growth segments within our overall market.

An example of this approach has been our expansion of door related products, which contributed to the enhanced sales and profit generation during the year. In the UK, growth continued in our multi-point lock, door hinge and door handle programmes, while in the US further growth was seen in the sales of Sash Controls’ door products, with profitability being enhanced by the transfer of product manufacturing to China. An initiative with a major American customer is expected to result in a new, specially designed door hardware product range for North America being launched in the second half of 2004, and this will be an important breakthrough for us in this growing North American market segment.

Laird Security Systems has also continued to demonstrate overall sales and profits growth in its traditional window hardware, seals and uPVC profiles businesses. In particular, window balances in the US, where we are the market leader, and also high quality, engineered weatherproofing seals, showed good growth. Sales also benefited from the introduction of our new combination balance and uPVC profile 'Jambliner' product in the US, and growth in demand for the "Legend 70" window system in the UK, though growth in profitability was held back as a result of higher resin prices.
Following the acquisition of Omega in February 2003, constant force balance production was transferred to an existing Laird Security Systems facility in North Carolina in the US, with the original facility in West Virginia being closed. Window hardware product transfer to China from the UK continued during 2003, which will allow the friction stay manufacturing facility in Cheltenham to be closed, while production in China of window hardware products using the new Physical Vapour Deposition corrosion resistance coating application was expanded.

Laird Security Systems extended its geographic coverage in the US at the end of 2003 with the opening of a new branch in the western US, which will provide support to our larger customers on a national scale as well as access to the local market in that region. Market research was completed during the year into serving the local Chinese and Asian markets with a select range of door and window hardware products, and a pilot sales and marketing campaign will begin in 2004. Trials of our prototype electronic access controls for windows and doors continued in the UK during 2003, confirming the technical viability of the product offering. Market acceptance trials are currently underway which, if successful, will result in the start of commercial scale development during 2004, aimed at both the new build and replacement residential markets.

Growth Markets and New Routes to Market


As part of a strategy of identifying and exploiting higher growth sectors within our overall market, Laird Security Systems acquired Intron Limited, a leading UK composite door manufacturer, in November 2003. The market for composite doors is growing due largely to a number of Government funded social housing initiatives, where the combination of security and maintenance characteristics result in composite doors being the preferred product. Our long-standing relationship with the local authority market, together with specifically developed hardware solutions, has positioned us to be a leading player in this market.

New routes to market were also developed in 2003 and sales to the DIY market in the UK continued to grow. Cellular uPVC roofline products were launched in the UK through major DIY outlets, with an installation programme to be rolled out in 2004. Following the success of Laird Security Systems’ Ventrolla window renovation franchise business in recent years, a pilot lock installation and maintenance operation was launched in 2003. The intention is to develop a national UK franchise of security hardware installers, providing high standards of reliable service to the consumer, supported by national quality and marketing expertise.

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Structura Sets up Planned Maintenance Division

A new Planned Maintenance division headed by Leroy Graham, 47 (pictured), has been set up by Structura Special Projects, specialists in the repair and replacement of curtain wall facades, windows and doors.

Of particular interest to facilities and building managers, the new division has won a contract to maintain atria glazing, screens and doors of a high-profile government building in central London, and is maintaining the front entrance doors and rear doors of an office building in Ashford, Middx.

Mr Graham brings over 25 years’ experience in the refurbishment and maintenance industry to his new position. He says: 'Special Projects is handling a varied and increased workload to challenging schedules, and the setting up of a Planned Maintenance division is a natural progression to provide a complete service nationwide.'

Further information is available from Structura UK Ltd, Special Projects, Unit 1, Oakcroft Road, Chessington, Surrey KT9 1RH. Tel: 020 8397 4361. Fax: 020 8391 5805. E-mail: mail@structura.co.uk Web: www.structura-uk.com


Halo Fabricator Doubles Production with new Factory

A Scarborough based trade fabricator experiencing unprecedented growth is celebrating the completion of an ambitious expansion project.

SWC Trade Frames Limited, one of WHS Halo's most successful UK fabricators, has added a new 57,500 sq ft site to its current window, door and conservatory operation in North Yorkshire.

The expansion means the company now operates out of two premises - its existing 25,000 sq ft window and door production site at Barry's Lane, and the new Eastfield facility which serves as its head office and conservatory roof manufacturing and transport base. The new site gives SWC, which manufactures WHS Halo's System 10 and Esthetique products, the potential to double its existing weekly production rate of 1200 window frames and 80 conservatory roofs and has also lead to the creation of a number of new jobs.

Commenting on the developments, Paul Richings, Managing Director of SWC Trade Frames said:
'When we started fabricating WHS Halo products some 10 years ago we were only producing around 150 frames per week. The fact that this figure has now grown to around 1,200 bears testament to our success in growing the business by working together with our suppliers.'

'We have ambitious plans for the future not only in terms of business growth but also in terms of marketing support and by working closely with WHS Halo and its In Business Together Scheme, we are confident that the next decade will be equally as successful as the last.'

In addition to its WHS Halo product offering, SWC Trade Frames also fabricates the K2 conservatory roof system. The company employs 130 staff.


Synseal Customer Celebrates Large New Build Contracts

Hertfordshire based Crystal Clear (Manufacturing) Ltd, has used Synseal Extrusions’ roofs in its conservatories for three years. Producing 1000+ frames and 2000+ sealed units a week means that Crystal depends on its suppliers for a reliable service, something Synseal delivers according to Martin Manning, Crystal’s Director of Sales.

'In 2003 we sold in excess of 2000 conservatories utilising the Shield roof. It is of vital importance that we get three on time and complete deliveries from Synseal each week, which we do.'

At the end of 2003 Crystal secured two large new build contracts via trade clients, one a sizeable nursing home and the second a complete block of flats comprising of some 240 windows, plus doors and a Victorian conservatory.


Pechiney - 2003 Fourth Quarter and Full Year Results

Pechiney announces earnlngs from operations in the fourth quarter of 2003 of Euro 66 million, down Euro 5 million from the fourth quarter of 2002, and up Euro 8 million from the third quarter of 2003. Net result for the fourth quarter was a loss of a 443 million as a result principally of impairment charges and other one-off charges. The 2003 full year earnings from operations stands at Euro 262 million, down Euro 145 million (or 36%) from 2002, essentially due to the weakness in the U.S. dollar. The 2003 net result is a loss of Euro 508 million compared to a loss of Euro 50 million a year earlier.


2003 Highlights

Earnings from operations:
The decline in the Group's 2003 earnings from operations was mainly attributable to the Primary Aluminum sector, which reported earnings from operations of Euro 156 million in 2003, down Euro 126 million from 2002.This decrease is due to the worsening of external factors, notably the depreciation of the U.S. dollar vis-a-vis the euro and to a lesser extent higher energy costs. These negative factors were only partially offset by the slight rise in the average price of aluminum realised by Pechiney on the LME, which increased from 1,358 U.S.$/metric ton in 2002 to 1,395 U.S.$/metric ton in 2003, as well as by significant continuous improvement related volume increases.

The Aluminum Conversion sector reported eamings from operations of Euro 49 miilion in 2003 versus Euro 13 million in 2002. This strong growth refiected primarily the good performance of European activities, which benefited from the upturn in shipments to the aerospace industry in 2003. American activities also benefited from enhanced cost control and marked operational improvement at the Ravenswood plant following the restructuring plan launched at the end of 2002.

The Packaging sector reported eamings from operations of Euro 93 million in 2003 versus Euro 129 million in 2002. This decline was due to lower sales volumes, a negative price/raw material cost squeeze and the depreciation of the U.S. dollar. These negative factors were only partially offset by cost reductions secured through the Pechiney Continuous lmprovement System.

During the year, the Group pursued successfully its implementation of the Pechiney Continuous lmprovement System, with benefits estimated at Euro 119 million for 2003, representing the cumulated sum of Euro 249 million since January 1st, 2002.

In the fourth quarter, earnings from operations appear to have stabilised, compared to the strong year on year declines experienced in the previous periods. Eamings from operations stood at 7% (Euro 5 million) below the fourth quarter of 2001, and at 14% (Euro 8 million) above the third quarter of 2003. The realised LME price rose to 1,430 U.S.$/metric ton during this fourth quarter.

Net result:
The 2003 negative result is due to long-lived asset writedowns, other income (expense) and restructuring expense for a total of Euro 743 million, out of which Euro 525 million with no impact on cash flow. These charges reflect mostly the impact of the use of new economic assumptions in particular with regard to currency forecasts, the write down of the capitalised costs of the AP50 Coega project, and the potential capital loss associated with planned divestitures.

Recent developments - 2003 fourth quarter and beginning of 2004
On December 16th, modification of the Board of Directors of Pechiney, following Alcan's acquisition of more than 92% of Pechiney's share capital in the initial offer period. Travis Engen, Alcan President & CEO, was appointed as the new Chairman & CEO of Pechiney.

On December 30th, Pechiney became the sole owner of Aluminium Dunkerque. The acquisition by Pechiney of the remaining 65% stake in the Aluminium Dunkerque smelter, from the smelter's financial partners, represented Euro 248 million. The transaction also resulted in the consolidation of an additional Euro 117 million of debt.

On January 8th, the French Autorite des marches financiers released the definitive results of Alcan's re-opened offer for Pechiney securities. Taking into account the Pechiney securities tendered during both offer periods, more than 95% of the share capital of Pechiney on a fully diluted basis was tendered to the offer. Therefore, Alcan will pay the specified additional consideration to the holders of Pechiney securities who tendered to the offer.

On January 20th, Pechiney American Depositary Shares were de-listed from the New York Stock Exchange.

On January 23rd, the withdrawal offer for all remaining Pechiney securities was opened for a ten French trading days period.

On February 6th, Alcan acquired all remaining Pechiney shares, bonus allocation rights and OCEANEs it did not already own. Pechiney shares were de-listed from Euronext Paris stock exchange on the same date.


PPG Reports Strong Earnings, Cash Flow in Fourth Quarter

PPG Industries reported on January 15th fourth quarter net income of $122 million, or 71 cents a share, including an aftertax charge of $8 million, or 5 cents a share, to reflect the net increase in the current value of the company's obligation under the asbestos settlement agreement reported in May of 2002. Sales were $2.18 billion.

This compares with fourth quarter 2002 net income of $94 million, or 55 cents a share, including an aftertax charge of $4 million, or 2 cents a share, to reflect the net increase in the value of the company's obligation under the asbestos settlement agreement. Sales were $1.99 billion.


For all of 2003, PPG recorded net income of $494 million, or $2.89 per share, which includes aftertax charges of $6 million, or 3 cents a share, for the cumulative effect of a required change in the accounting for asset retirement obligations; $23 million, or 14 cents a share, to reflect the net increase in the current value of the company's obligation under the asbestos settlement agreement; and $2 million, or 1 cent a share, for restructuring. Sales for 2003 were $8.76 billion.

For all of 2002, PPG recorded a net loss of $69 million, or 41 cents a share, including aftertax charges of $484 million, or $2.85 a share, for the asbestos settlement; $52 million, or 31 cents a share, for restructuring; and $9 million, or 5 cents a share, for the cumulative effect of a required accounting change. Sales for 2002 were $8.07 billion.

'We generated cash from operating activities of about $350 million during the fourth quarter, representing an increase of about $75 million over last year's fourth quarter, as a result of stronger earnings and further reductions in working capital,' said Raymond W. LeBoeuf, PPG chairman and chief executive officer. 'In 2003 we paid down debt by nearly $400 million, reducing our debt-to-total capital ratio to 36 percent, surpassing our year-end goal of 40 percent. In addition, we increased our cash position for the year by about $375 million, and expect strong cash flow again in 2004.

'We produced solid earnings for the quarter thanks to improved cost performance, increased volumes across all of our businesses, stronger pricing in commodity chemicals, the growing success of our optical products business and the strengthening of the euro. This was achieved in the face of cost increases for energy, labour, pension and retiree medical and environmental costs. Further, the change in the current value of the asbestos settlement agreement negatively impacted the pretax comparison to a year ago by $7 million.'

Consistent with previous disclosures, fourth quarter 2003 pretax earnings included approximately $37 million of higher pension and retiree medical costs compared with a year ago.

Looking to the future, LeBoeuf added, 'Our optimism about the global economy grew throughout 2003 and that continues today, fueled by improvements in North America and Asia, where we are well positioned. Even in Europe, there are some positive signs in the economy; however, that improvement could be negated by a stronger euro. At the same time, we remain committed to making significant further reductions in costs, ensuring that an improving economy will produce even better results. Additionally, we will continue to develop new products and pursue growth.'

Coatings sales increased $134 million, or 12 percent, due to the strengthening of foreign currencies and stronger volumes in the architectural, aerospace, automotive and industrial businesses. Operating earnings were up $36 million largely due to increased volumes, lower overhead costs, improved manufacturing efficiencies and the favorable effects of foreign currency translation. These were offset, in part, by higher pension and retiree medical costs and inflationary cost increases.

Glass sales increased $18 million, or 4 percent, largely on the strengthening of foreign currencies. Stronger volumes in the automotive original equipment and flat glass businesses were offset by lower prices in the automotive original equipment, automotive replacement glass and fibre glass businesses. Operating earnings were down by $18 million because of lower selling prices and higher energy, pension and retiree medical costs, which more than offset the benefit of higher volumes, improved manufacturing efficiencies and lower overhead.

Chemical sales increased $33 million, or 8 percent, on higher selling prices for commodity products, stronger optical products volumes and the strengthening of foreign currencies, offset partially by lower volumes for commodity products. Operating earnings increased $17 million as higher selling prices and improved volumes more than offset increased overhead (in our optical business), environmental remediation, energy and pension and retiree medical costs.

Web: http://www.ppg.com


Celsius Offers Hot Prospects to New Recruits

Twelve months on, sales of Celsius performance glass continue to far exceed expectations resulting in K2 Glass Ltd having to increase its workforce by more than 25%.

The company says that Celsius’s positioning in the marketplace and continued marketing support activity from K2 has helped the thermal performance glass go from strength to strength. The popularity of Celsius has surpassed all expectations and it is now being specified by name by both installers and consumers. As a result, sales of Celsius have rocketed, with recent figures showing Celsius has exceeded forecast sales by as much as 400% in a single month.

The popularity of Celsius and the increasing numbers of sales has led to K2 Glass recruiting more than 10 new members of the workforce, including both glass processors and delivery drivers, as well as doubling its fleet of delivery vehicles. The company is also in the process of setting up a new distribution hub in the Bedford area, which will further increase the K2 Glass workforce, as well as enabling K2 to deliver even more quickly and efficiently to a greater number of installers all over the UK.

This increase in employees, vehicles and distribution hubs now means that K2 Glass is able to extend its delivery service, in order to deliver direct to consumers or to the site where the conservatory is being constructed. This direct delivery service not only increases efficiency and saves time, but also reduces the likelihood of breakages.

Dave Bradshaw, Managing Director of K2 Glass (pictured) comments:

‘The success of Celsius has surpassed our expectations, allowing us to grow the workforce more than 25% in less than a year. This has improved our efficiency and levels of customer service, as well as allowing us to increase our production of bespoke orders. Our improved levels of customer service and ability to deliver direct to site now means that we can turn round an order in just 5-7 working days.’

K2 predicts that sales of Celsius glass will continue to grow at a similar rate in 2004, undoubtedly leading to further growth for the company over the next year.

Web: http://www.k2conservatories.com


Vitro Continues Positive EBITDA trend in 4Q03

Vitro S.A, de C.V, one of the world's largest producers and distributors of glass products, announced on 17th February 4Q03 and 2003 year end un-audited results. For the quarter, Vitro posted a 57.0 percent and a 24.1 percent YoY increase in consolidated EBIT and EBITDA respectively. EBIT increased by US$14 million and EBlTDA by US$19 million during the period. Flat Glass was the major contributor to the improvement, with YoY increases of 166.5 percent in EBlT and 42.5 percent in EBITDA. Consolidated EBITDA margins improved YoY by 382 basis points, with all three business units contributing to the increase. Annualised EBlTDA improved from US$345 million as of September 30th, 2003 to US$364 million for fiscal year 2003, reflecting the improving trend.

Commenting on the results, Alvaro Rodriguez, Chief Financial Officer, said: '2003 was a challenging year for glass companies worldwide, and Vitro wasn't an exception. The improvement in EBlTDA reflects our commitment to cost control and improved efficiencies, as seen by the decrease in cost of sales and SG&A on a year over year basis.

Mr. Rodriguez added: 'We are aware that the market is expecting sustained improvement in our results. We are committed to produce a consistent recovery in sales and earnings. We are optimistic about the long term future of Vitro since we have one of the finest glass operations in the world. Our portfolio of assets puts us on very solid ground, with the Glass Containers business as a downside protection operation and the Flat Glass business providing us great potential upside.'

Mr. Rodriguez continued: 'As one of the world's leading glass producers, Vitro will continue to build on its strengths, focusing on value added and niche markets, increasing its domestic market share participation, maintaining a well diversified and strong customer base, leveraging its position in international markets through joint ventures, and balancing domestic revenues with exports and international sales.

Flat Glass (49 percent of Consolidated Sales)

Sales
Flat Glass' consolidated sales for the fourth quarter of 2003 increased by 0.9 percent to US$267 million YoY, and decreased 0.8 percent for the full year to US$1,089 million from US$1,098 million in 2002. For the quarter, the increase was mainly attributable to sales from the new Mexicali float, which started operations in November 2003, ahead of schedule and under budget.

Within the construction segment, during 2003, Flat Glass experienced stronger domestic sales due to the recovery of long-term contracts with some major distributors and the new float facility at Mexicali. Going forward, this market shows positive pospects, as the Mexican govemment is favouring housing constnrction at all levels. During 2003 Vitro Cristalglass, our Spanish subsidiary, increased its market penetration in Portugal, and showed a YoY growth in sales of over 40 percent, reaching US$117 million at year-end. Vitro Cristalglass was also awarded significant contracts, which provided access to new markets, such as the Euro one million contracts to supply architectonic glass to the Spanish retailer El Corte Ingles. In the case of Vitro America, sluggish demand in the US non- residential construction market was largely responsible for the decline in sales in the segment. Going forward, the Company plans to expand its exposure to the growing residential construction segment and increase synergies by raising the amount of glass sold to its US subsidiary.

Sales within the OEM auto industry were down YoY since this market continued to show weak demand in both the domestic and export segments. Going forward, the Company expects to increase its sales to OEMs as it has secured long-term contracts of new platforms being introduced in 2005. The YoY increase in sales to the export auto-replacement market partially compensated the decrease in OEMs, but strong competition in the US and the domestic market forced price adjustments that were necessary to maintain market share in such segment.


Six and a Half Million Metres of Laminated Profiles

PVCu profile lamination specialist Profoil Ltd produced six and a half million metres of foiled profile lengths in 2003. The Kettering based company has been offering a dedicated lamination service, to the industry since 1996, and now runs four lines, supplying systems companies and conservatory roof companies nationwide.

'This is a staggering result, and indicates the direction of the market place as it feels around trying to find product differentiators in the bid for greater competitive edge,' said Profoil managing director Colin Deans (pictured right). 'Today we are probably producing in one month the amount that we initially produced during our first year of trading, and all the indicators show that this is set to grow yet further.'

Profoil offers an extensive selection of different colours and finishes to systems companies and conservatory roof companies nationwide.

Email: mailto:sales@profoil.sagehost.co.uk
Web: http://www.profoil-ltd.co.uk


Paul Cocksedge Inspired - Sapphire and Tonic

Winner of The Bombay Sapphire Prize 2003 and shortlisted for Designer of the Year 2004, this year's rising design star Paul Cocksedge has just invented an intriguing new light, Sapphire and Tonic.

Commissioned by Bombay Sapphire after winning the £15,000 Bombay Sapphire Prize for excellence and innovation in contemporary glass design, RCA graduate Paul Cocksedge, 25 years old has created an elegant and innovative light made out of glass, ultra-violet light and Bombay Sapphire gin and tonic!

Aptly named Sapphire and Tonic, the design involves pouring Bombay Sapphire and tonic into a light bulb-shaped vessel and shining a UV light onto the chandelier. Switched on, the clear translucent liquid is transformed into an incredible glowing blue colour.

'From the outset I wanted to design an elegant light made from glass that possessed a subtle element of intrigue.' Paul explained; 'I then discovered that when a UV bulb is positioned next to a glass container filled with Bombay Sapphire and Tonic, the liquid glows blue, the same colour of the Bombay Sapphire bottle. This inspired me to design a light based on these unusual aesthetic qualities, a light bulb-shaped glass vessel in a chandelier on to which you shine an ultra-violet light. The liquid changes from being crystal clear to glowing blue. The liquid becomes the light.'

Bombay Sapphire, the premium gin in the blue glass bottle and a strong supporter of design, will be launching Sapphire and Tonic at the intemational design fair Salone del Mobile in Milan this April.

Tel: 020 7224 0994
Email: mailto:foundation@bombaysapphire.org


Bespoke Vehicles for Sliders

When was the last time you loaded or unloaded a patio door? Occasionally large windows or doors can be a struggle to load on smaller vehicles. ‘For patio doors – especially in large numbers – this is always the case,’ said Sliders UK’s director Mike Spain. ‘Right from the start we specified 7.5 tonne drop well trucks with ramps – modified Luton vans were never going to be suitable or big enough for us.’

The third vehicle in Sliders’ fleet has just been delivered. In addition to a sleeper cab for long-range deliveries, the Iveco, supplied by Leyland Truck Centre, also features the same walk-on walk-off facility as the first two vehicles, each of which is capable of safely transporting over 40 patio doors at a time.

The trucks are part of a framework of high capacity initiatives which the company says keep it on target to supply 250 patio doors per week in just its second year of trading.

Tel: 01772 698222
Web: http://www.sliders-uk.com


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