Welcome to THE GL@ZINE News 16th May 2006

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Industry Wakes Up to Window Energy Ratings at Edgetech Seminar

223 key decision-makers in glass and glazing discussed some of the biggest issues affecting the industry at Edgetech's Increase Your Profits: Energy Efficiency in Focus seminar on Wednesday 10th May. Delegates at Coventry's Ricoh Arena included the BBA, BPF, CAB, leading media, fabricators and installers, and systems companies including Synseal, Deceuninck, Plastmo, Rehau and the Epwin Group.

Questions from delegates helped fuel the debate on issues from cutting VAT on Energy Saving Recommended products to gas loss and the longevity of sealed units.

‘Information was expertly and professionally offered. I believe that this initiative [Window Energy Ratings] will have a major impact on our industry and that it will be consumer driven in a way that we have not previously seen,’ comments Mark Warren, Managing Director of Lister Trade Frames Ltd.

‘The success of this seminar (with seating extended twice to accommodate delegates) shows the industry is waking up en masse to the Window Energy Ratings,’ observes Andy Jones, Sales Director and General Manager for Edgetech UK. ‘It's time for the industry as a whole to move forward and take advantage of this vital opportunity.’

Alan Griffiths of Broad Street Windows describes the day: ‘A great event...really useful and enjoyable.’

Alan Burgess, MD of Masterframe Windows, had this to say:

'I'd like to commend both Edgetech and Michael Rigby Associates for organising last Wednesday's seminar on something that so clearly hits the mark - the Window Energy Ratings. Since we achieved our 'C' rated vertical slider we've seen a big increase not only in leads, but also in sales and marketing opportunities, using the Energy Saving Recommended logo. As consumer demand develops, we expect even more. The challenge is now for the industry to make this initiative seem like a genuine call for improvement, rather than a typical double-glazing salesman's ploy.'

David Bown, Sales & Marketing Director of Finesse Windows commented:

'What a brilliant day, so well organised and presented, information was tremendous and speakers first class. This should be a real wake up call for the industry, time for everyone to take note of the real problem of energy consumption and its cost to everyone in both monitory terms and what the CO2 imitations are doing to the world. Well done Edgetech, nice work Andy Jones - from my point of view a day well spent

For those who couldn't make it on the day, a film crew is producing a DVD of the seminar, available in the next two weeks. It will also show interviews with delegates including Joe Hague of Promac, Andy Ball of Profile 22 and Adrian Locker of Newstead. Contact Anne O'Connor at Edgetech on 0207 7670 5570 to reserve your copy.

 
(Left) Jim Moody talks on bringing energy rated windows to market; (right) Andy Ball of Profile 22 gives a vox pop interview to the film crew


Introducing a Choice in Part L Self Certification

Certass has been granted ministerial approval to be licenced for self certification under Part L of building regulations. This introduces an element of choice into the market place. ‘We are particularly pleased, as these licences are not easily obtained, as the license holder must prove its worth to various government departments before approval is given,’ says the company.

Certass which stands for certification and self assessment, was formed several years ago and was one of the original Quality Mark certification bodies. It is therefore a natural progression for Certass to move into the self assessment market. The Statutory Instrument for Certass approval was made on 9th March 2006 and was laid before Parliament on 15th March 2006. The approval came into force on 6th April 2006 and has now been published by HMSO as Statutory Instrument 2006 No. 652.

‘In simple terms this means that Certass can invite applications to be licensed for Self Certification, therefore our application forms are available on request,’ says the company.

‘Certass has made arrangements with various insurance providers to provide discounted schemes for their members e.g. waiving of inspection fees and registration fees for individual contracts.

‘Certass can provide a One Stop Shop for contractors (who give Insurance) whereby they need only declare their completed contracts once to Certass, and they will pass all relevant information on to the various insurance providers, thus simplifying current arrangements and avoiding extra paper work and administration.

‘We are currently inviting applications from Insurance Backed Guarantee providers and a list of approved companies will accompany our application form. You should be aware that several providers are negotiating agreements whereby they will effectively pay some or all of the Certass fees on your behalf. It would therefore probably benefit you to check with your current provider if a scheme is being prepared.’

Certass will carry out its own vetting procedures on all applicants. The cost of this vetting is absorbed within the annual £50.00 (+ VAT)

Tel: 01292 266636
Email: info@certass.co.uk
Web: http://www.certass.co.uk


West Yorkshire Windows to be Seen as Expert on ITV Show

Conservatory Outlet dealer West Yorkshire Windows will be seen as a conservatory expert on ITV's House of Horrors tonight at 8pm. The show features Mr and Mrs Jones who spent £40,000 on legal fees trying to get compensation for their poorly fitted conservatory.

The Jones' were awarded £79,000 after an independent surveyor found 180 different faults with the conservatory. But they didn't get a penny as the company who carried out the work went into administration. To give the Jones' the dream conservatory they wanted ITV called in West Yorkshire Windows to do the work. Filming for the show took place over eight days in September.

‘The state of the conservatory was disgusting,’ comments Conservatory Outlet's Managing Director Matthew Glover. ‘The whole building moved several inches when even light pressure was put on the frames. Installations like the one we saw at the Jones' home give the industry a bad name. West Yorkshire Windows was pleased to represent professional installers and give the Jones' the conservatory that they had hoped for.’


• Conservatory Outlet offers installation companies the chance to buy trade frames as well as complete conservatories without becoming a Conservatory Outlet dealer.

‘While we appreciate most companies are involved with conservatories, some installers focus more on windows so we also supply trade frames to them,’ explains Matthew Glover, Managing Director of Conservatory Outlet.

‘We have fabricated our own windows for three years and have invested £352,000 in 12 months in the new factory and machinery. And because Conservatory Outlet fabricates and installs we understand exactly what's needed by installation companies.

'Trade customers can rest assured that whether it's just one window, a whole house or a conservatory, we'll make sure everything is delivered on time, in full. And because we use SynerJy, trade customers can order a whole conservatory in one profile and one colour. The windows and roof match perfectly. Our customers tell us it makes a refreshing change to deal with a company that really understands installation.’

Tel: 08700 802380


Pilkington Activ™ Sales Multiply as Industry Embraces Ad Campaign

Early indications are that the £2 million advertising and promotional campaign staged by Pilkington in support of Pilkington Activ™ self-cleaning glass is providing the significant sales boost for the home improvement industry that it was intended to generate.

Sales are reported to have more than doubled from the equivalent of around 250 houses installed per week, to more than 600. This figure is expected to increase still further as the effects of the advertising campaign continue to bite, and the home improvement 'season' gets into its traditional upswing.

More than 500 window and conservatory installers have signed up to appear on the Pilkington Activ™ supplier section of the dedicated web site for the product, for which sales have been further boosted by the wide availability of Pilkington Activ™ Blue, the variant produced specifically for conservatory roof applications.

The usually cautious Matt Buckley, Marketing Director for Pilkington Building Products UK is delighted with the outcome of the campaign so far: ‘The boost in sales provided by the advertising campaign is having a huge effect on sales of Pilkington Activ™. But what is even more encouraging is that the product enjoyed a very substantial increase in sales, breaking some tough targets, even before the advertising took effect.

‘Installers throughout the country are taking Pilkington Activ™ on and using it in various ways to boost margins and close sales in a market that is still very competitive. It offers something different that homeowners want and a large number of our partners are taking advantage of our TV and press advertising by running their own local campaigns to boost their sales. It is superb to see so many companies out there 'actively' promoting their businesses.’

Further details of the effects of the Spring sales campaign will be revealed when Pilkington has completed extensive research. The company has already firmed up the next phase of plans for a second, similar TV and press campaign for the autumn.


Ultraframe’s new Conservaglass is a Clear Favourite

Since the launch of its new and improved climate controlling Conservaglass at Glassex 2006 conservatory roof designer and manufacturer, Ultraframe, says that it has seen an enormous leap in sales of its glass units. Conservaglass is now available in Subtle Blue and Neutral Clear. New pricing ensures value and lead times have been dramatically reduced.

Nick Brown, Sales & Marketing Director at Ultraframe, comments; 'Since re-launching our high performance Conservaglass, sales have quadrupled. This is thanks to the exemplary properties of the glass, a new pricing structure and lead times under seven days.'

Nick continues; 'Another benefit of choosing a Conservaglass roof is that because both the roof and glazing comes from one source, either directly from Ultraframe or from an Ultraframe fabricator, there are no errors in measurement and no split responsibility. It is just a case of a simple phone call to get the entire roofing system which really simplifies the ordering process. We then deliver to site or premises within five to seven days.'

Conservaglass Subtle Blue has an attractive blue tint which reduces the sun’s glare, while also allowing sufficient light to pass through it. It reflects nearly two thirds of solar energy, which prevents solar heat build up and helps to maintain a cooler and more comfortable internal environment. Both Subtle Blue and Neutral Clear, available with Ultraframe’s popular Classic range of roofs, offer extremely low ‘U’ values of just 1.1, which ensures heat is retained in the Winter months. Both options also feature an advanced self cleaning coating which uses sunlight and rainwater to break down any dirt or grime and wash it away.

Self cleaning glass needs careful site handling and additional measures to install it correctly. To ensure good housekeeping and site practice Ultraframe can supply special MS polymer sealant to install Conservaglass (in place of the usual low modulus neutral cure silicone). Furthermore a special leaflet explaining how to handle, install and clean Conservaglass is delivered with the roof and glass, ensuring correct installation every time.

Nick Brown predicts sales of Conservaglass will continue to rise. He commented; 'Although inherently more expensive than polycarbonate, many people are now favouring glass conservatory roofs. Homeowners like the traditional look and transparency of glass roofs, as well as the high quality finish and natural elegance a glass roof can provide.'

Nick added; 'Another development that will promote the use of glass is the introduction of a revolutionary Tie Bar Replacement Kit from Ultraframe. This Kit means that in many instances large span conservatories with heavy glass roofs no longer require tie bars, which many homeowners find obtrusive. The Kit strengthens the roof ridge and improves its resistance to deflection. It significantly reduces the need for tie bars, whilst maintaining the structural integrity of the conservatory even in extreme weather conditions. Visitors to Ultraframe’s Glassex stand will have seen the vast, uninterrupted roof vista the kit created on the stunning 5m by 4m Classic glass roof exhibited there.'

Today’s conservatory buyers are in general more demanding. They are more aware of energy efficiency, the pitfalls of heat gain and heat loss through a conservatory roof and are also more quality conscious. The new Conservaglass from Ultraframe has been developed specifically to enable installers to meet the needs of this market. Installers can provide the highest quality, energy efficient glass conservatory roofs quickly and more cost effectively to ensure total customer satisfaction.


Veka Fabricator Sovereign Voted LHC Partner of the Year - Again!

Sovereign Group has been chosen as Partner of the Year for the second time by the LHC Procurement Consortium, the UK's biggest public sector purchasing group. Manufacturing around 1,500 window frames a week, Sovereign is the UK's largest VEKA fabricator.

The award makes Sovereign the only company to receive the accolade twice, a feat of which managing director, Glenn Taylor is justifiably proud. ‘We are delighted to be recognised as LHC Partner of the Year once again as we work constantly to achieve, sustain and improve true partner status.’

The Group is currently expanding its Lancashire base to double its factory space to 100,0000sq ft, to increase capacity to 2000 frames a week to accommodate demand. Much of its production is for large commercial developers, local authorities and housing associations, with its trade division supplying domestic installation companies.

Sovereign Group's relationship with VEKA enables the company to produce the highest quality frames, using the VEKA Matrix 70 profile. ‘With a reputation within the industry as one of the most versatile profiles on the market, less than 40 profiles enable the manufacture of virtually any style or design of windows and doors in any kind of building. The fully integrated PVC-U system is the result of massive investment in development, tooling and extrusion technology.’

‘To be awarded this accolade for the second time is testimony to the effort of all our staff and suppliers,’ concludes Glenn Taylor.


Kombimatec Improves Clean Up Operation

A new system for the automatic cleaning of welded joints that are not always a perfect square has been invented, designed and patented by Kombimatec here in the UK.

Automatic PVC weld cleaners are an essential piece of machinery for any fabricator to produce windows & doors competitively. The very best cleaning results are achieved when accurate square welds are consistently produced.

Due to tolerances building during the fabrication process it is impossible to get 100% accuracy. For example there is always a tolerance on sawing to start with. Welded joints, in practice, can often out of square. Either too open, more than 90 degrees or too closed, less than 90 degrees.

This manifests itself by grooving offline that can be unsightly or missing/half cleaning a bevel or decorative moulding resulting it being necessary to finish the cleaning by hand.

Kombimatec has patented a new system for its CNC cleaners to assist the operator in two beneficial ways and help overcome these manufacturing problems.

The first benefit is the assistance it provides the operator for inserting the frame down the centre of the weld. This helps the prevent the cleaning tools deviating from the correct path.

The second benefit comes from the machine recalculating totally automatically the new start position of the tools which inevitably will need to differ if the joint is not 90 degrees. 90 degrees being the standard CNC cleaning program. The result being a more thorough and consistent cleaning of the bevel, ovolo or other decorative shape.

As a result this new invention further deskills the operation and reduces the waste associated with reworking, or in some cases, the scrapping and remaking of the frame.

This system is being offered on all new CNC cleaners manufactured by Kombimatec and can be retrofitted to existing owners of Kombimatec CNC cleaners built since 1999.

Tel: 01582 455 934


Masterframe Reaches National Business Award 2006 Regional Finals

Sliding sash specialist Masterframe Windows has reached the regional finals of the Orange National Business Awards 2006 for Business Innovation of the Year, for its Bygone Collection window. The only Energy Saving Recommended (by the Energy Saving Trust) sliding sash in the UK, it can reduce CO2 emissions by 74% compared to a single glazed timber window. It's also the only window with BBA 'system status', certifying a 20 year life expectancy, underlying its longevity and sustainability.

Masterframe is one of four finalists for the South East region, including innocent drinks ltd, KashFlow Software and Mustard Technologies. According to the National Business Awards, the winning organisation must demonstrate ‘a proven ability to create, nurture and develop innovations or processes that substantially improve the commercial performance or prospects of the company.’

‘Since introducing our BFRC 'C' rated Bygone Collection window we've had an average of 50 new enquiries a month,’ says Alan Burgess, Managing Director of Masterframe. ‘And our product innovations have created the most authentic-looking range of PVC-U vertical sliders on the market. The competitive advantage for our customers is clear.’

The National Business Awards is one of the biggest business competitions in Europe. The winners of the South East and Wales & West Country Awards will be announced on 13th July. In 2005 Masterframe reached the National Business Awards' Regional Finals for Customer Care.

Tel: 01376 510410
Web: http://www.masterframe.co.uk


PiA Seminar Draws Record Audience

More than 75 architects and specifiers from across London and the south east attended a recent seminar hosted by the PiA (Innovative Products in Architecture) group entitled 'Towards Zero Energy'.

Presentations from polymer giant REHAU on its Awadukt Thermo ground to air heat exchanger, Worcester Bosch and Dwell-vent were enthusiastically received from an audience eager to source products with a proven track record on sustainable energy.

Mike Moseley, REHAU's Major Projects Manager, was delighted with the response. He said: ‘Regulatory pressure and the growing need amongst clients to reduce the carbon footprint of their buildings undoubtedly helped the PiA to deliver a full house at this seminar.

‘All those architects who attended were looking for cost effective, proven products to help them deliver low or even zero energy buildings.

‘REHAU's Awadukt Thermo ground to air heat exchanger, for example, has been proven in use in mainland Europe for several years and delivers pre-warmed or cooled air into a building using the ground as an energy source. Combined with the fact that it is straightforward and cost effective to install, it is exactly the type of practical solution which the delegates came to see.’

The success of the event has prompted the RIBA affiliated PiA to repeat the seminar at the Building Centre on Tuesday, 20th June. Further details can be obtained from Jayne Blackborow on: 0207 580 6155, e-mail: jayne.blackborow@rehau.com.


Britannia Windows Doubles Capacity

Responding to ever increasing demand and new product launches Britannia Windows has opened a second fabrication unit to increase capacity to record levels.

The unit represents a significant investment of over £500k and includes a new Stuga ZX4 machining centre, the company’s highest output machine, capable of 900 frames per week.

Britannia says that this second Stuga machining centre graphically illustrates the commitment by the company to stay one step ahead in fabrication, something it has been doing consistently for over 25 years.

‘Our first Stuga machining centre has been a runaway success ever since installation’ comments Hayden Rushton, Managing Director. ‘Consistent quality and increased efficiency meant we were always going to invest in another Stuga when the time was right’ he goes on to say.

With strong retail, commercial and trade sales and new product opportunities since Permacell Finesse was acquired by Synseal, Britannia firmly believes the time is right.

The investment doesn't stop there though with a new Rotox 379 corner cleaner, extra quad and two head welders, another V notcher, and an additional reverse butt welder and Jade reverse butt cleaner.

‘Britannia has always prided itself in making its own difference’ says Hayden. ‘The new unit not only increase our capacity, it helps us be even more flexible with our customers and further guarantees the consistent high product quality that is the hallmark of Britannia Windows.’


Business Micros Opens New Loughborough Office

Business Micros, the software supplier, has just invested in a new office near Loughborough to provide specialist support to high volume customers.

Gary Brown, Business Micros Key Accounts Manager, and data support specialists Stefan Janowski and Andy Thompson will provide customers producing upwards of 1,000 frames per week with tailored technical and commercial advice from the new facility in Old Dalby, Leicestershire.

Graeme Bailey, Business Micros' Managing Director, says the new office will bring real benefits to customers. He says: ‘Our experience shows that large fabricators need a very different type of support service from small and medium sized ones.
They want us to have an in depth knowledge of both their business and our products and to be able to offer advice as to how they can use the technology to exploit new opportunities as well as providing answers to very complex technical questions.

‘As we are winning more and more large accounts and as many of our existing customers expand, we have brought together our most experienced team and now have a dedicated resource focused just on these type of fabricators.’

The office in Old Dalby complements Business Micros existing technical support facility in Penpont, Dumfriesshire which will continue to provide a fully trained, fast and efficient help desk for the majority of the company's 4,000 customers.

Business Micros also has a sales and installation office in Warrington and an office in Gloucester dedicated to meeting the needs of customers in the aluminium sector. It employs 40 people at its four locations in the UK.

Tel: 01925 422957
Email: sales@businessmicros.co.uk


Win a Tongue Twisting Trip with Permadoor

Visitors to this year's Chartered Institute of Housing (CIH) Conference and Exhibition in Harrogate are being urged to put pen to paper to come up with a winning rhyme that could see them scoop a weekend trip for two to Ireland's 'Emerald City', Limerick.

Door manufacturer Permadoor is running the competition to celebrate its bestselling poet-inspired composite door range, and is giving away the break for the best original limerick submitted at its stand during the exhibition.

Permadoor's stand will incorporate its own 'poets' corner', where visitors can browse a selection of poetry and search for inspiration. Visitors to the stand will also be given the chance to learn about the company's technically-advanced product portfolio and quiz its experts to find answers to all their door-related questions.

The city of Limerick lies on the River Shannon, with three main crossing points near the city centre. As well as the celebrated Hunt museum (established to house an internationally important collection of approximately 2000 works of art), the city is home to the 800 year old St Mary's Cathedral and The Irish Chamber Orchestra.

To enter the competition, or to find out more about Permadoor products and services, visit the Permadoor stand (Stand 435, Hall Q) at the CIH 2006 Conference and Exhibition 20th - 23rd June 2006, Harrogate.

Web: http://www.permadoor.co.uk


UK Steel Window Industry on the Attack

The Steel Window Association (SWA) is mounting a campaign against competitors that have published unfounded allegations regarding the quality and availability of steel windows.

SWA Director Jenni Turner says that a few unscrupulous companies that make windows in other materials have stated on their websites that steel windows rust and do not meet the requirements of Part L.

‘In fact all modern steel windows are galvanized during manufacture and so they do not rust,’ says Ms Turner.

‘Steel windows with appropriate glazing systems can meet Part L, while in historic buildings and conservation areas, where steel windows are often the essential choice to maintain the traditional façades, Part L does not apply.’

Ms Turner points out that most steel windows are now supplied with a factory-applied polyester powder coating which is available in a range of colours and will not need re-painting for at least 20 years, given adequate maintenance.

‘Members of the SWA are determined to ensure that specifiers and householders should not be put off steel windows by inaccurate statements made by the competition and we will take legal action if untrue claims are made and not withdrawn,’ she adds.

Tel: 020 7637 3571
Email: info@steel-window-association.co.uk


Mighton Gets a Slice of American Pie

Mighton Products, the premium sash window hardware specialist, has opened a US office in Orlando, Florida. Business Development Director, David Warr (pictured left being welcomed to the team by Mike Derham) is in charge of American sales and market development: ‘Mighton can offer quality products and systems never before seen in the USA. The market to date hasn't had a real innovator.’

The aim of an overseas presence for Mighton is to grow awareness of its innovative products like Powersash, the world's first fully integrated powered sash window mechanism, and Fenestrator, a manually operated system that allows even the heaviest sliding sash window - timber or PVC-U - to be opened easily. Mike Derham, Managing Director of Mighton, explains the expansion: Mighton's innovative products are well received in a market that's always looking for advancement. Our research and development will continue for the UK market but it's just as relevant to the US market. I think America is ready for us!’

Sliding sashes, known as 'double hung windows' over there, are the windows of choice in the States with sashes making up 30-40% of all replacement windows.

Mike Derham continues: ‘The US remodelling and restoration market offers real potential. With housing stock at a mean age of about 34 years, many homes are ripe for window replacement, helped by a new tax incentive that encourages window buying.’

As well as new lines, David Warr will promote Mighton's generic hardware to the 3-4 million commercial home renovators looking for quality sash window accessories and architectural ironmongery. ‘One of the key drivers in the US for 2006 is premium products. Many more American homeowners expect a practical, aesthetically pleasing and upmarket look for replacement windows.

‘I'm really pleased to be representing Mighton’ says David Warr, who has been supporting British businesses in the US since 1999 (see below). ‘I believe we can create a new and serious market leader contender to compete with existing suppliers.’

David Warr MIEx.LAE
Following an international career in the aviation industry, culminating in a senior management position, David returned from work in the USA, Brunei, Singapore and Abu Dhabi, to Britain in 1987. After gaining various academic qualifications Dip in Export Marketing Management he provided export consultancy for local government which led to the development of a multi-disciplined consultancy practice in 1993, where he was Chief Executive. In 1997 this company formed an alliance group, Euro-Link Partnership UK Ltd. In 1999 David moved his business to Florida to continue business and market development projects for US and European companies. His work there included support for small and medium-sized companies as part of UK Government Business Link and Enterprise Florida initiatives.

Tel: 01223 497097
Web: http://www.mightonproducts.com


Investment Supports Continued Growth says Quantum

Plastmo fabricator, Quantum Windows has recently invested in two new 7.5 tonne vehicles to add to the company’s existing fleet of vehicles which are designed to support an operation that's capable of producing 1200 frames per week. The company has also just celebrated 12 months in its new 80,000 sq ft unit in Corby which has been developed to maximise production efficiencies and also to provide further opportunities for growth.

Tony Britten, director explains: ‘As a company we believe in controlled growth, investment and a commitment to our employees. It's a simple philosophy but one in which has helped us grow and furthermore, one which will help us achieve our bold growth objectives over the next few years.’

The company continues to operate in the trade, public and house building sectors offering a wide range of windows and doors including Plastmo's Vogue, Charisma vertical slider and Slidex systems. Quantum can also offer aluminium window and door systems and a conservatory roof system within its product portfolio.

With a diverse product portfolio, commitment from employees and customers and clients such as Loughboro University, the company looks set to achieve further success.


Safe2Bond - Little and Large

J&S Adhesives, the manufacturers of the UK brand, Safe2Bond bevel adhesive, has just accepted two major export orders which required the company to supply its products in non-standard, 100g and 1000g containers.

Managing Director, John Jackson comments ‘Our customer base is now very diverse and whilst sales in the UK continue to grow at over 30% per annum, new export sales are now gathering pace at an even higher rate. We work closely with our customers to tailor the product packaging for local markets. A substantial order for India, which is a relatively low-tech market, required 100g bottles for the large number of small volume users. At the other end of the spectrum, our Japanese customer in the opto-electronics market required 1 kilo containers for auto pippeting for use on automated assembly lines. As manufacturers we are able to be flexible and accommodate all customers requirements’.

Tel: 01526 388388
Email: info@jandsadhesives.com


Senator Celebrates 21 Years with New Super Spacer® 'Senergy' Brand

Southern Ireland's Senator Windows has 'come of age' in 2006, launching 'Senergy', a new branded double glazed unit at its National Sales Conference, to coincide with its 21st birthday.

With sales up by 20% year on year, Senator's production has risen accordingly and 90% of the PVC products now use double glazed units incorporating Edgetech's Super Spacer®. ‘But we're upgrading all our products,’ explains Keith Ogilvie, Quality Manager of Senator Windows, ‘so all our ranges will have branded Senergy units with warm edge technology. We've also invested £800,000 in machinery to boost efficiency and also introduce more complex products. It's helped extend our range, and satisfy increasing customer demand.

‘Senergy window is the first BFRC rated window in Southern Ireland, and with our new brand and supporting marketing materials, we're giving our customers even more of an edge. The reaction has been very positive.’

In 21 years of business, Senator has outlived its 10 year guarantee twice now, and seven of its original franchises have stayed with the company since the beginning.

Tel: 02476 705570


Another Great Year for Glaston Technologies

According to Kyro Group’s financial statements for 2005, its main business area Glaston Technologies grew at threefold speed of its markets last year. Including Tamglass, market leader of safety glass machinery and Z. Bavelloni, leading supplier of pre-processing machinery, Glaston Technologies increased its total net sales by 18%, from 203.0 million euros to 238.9 million. Its operating profit grew by as much as 21%, from the previous year’s 18.4 million euros to 22.1 million.

Architectural glass machinery in demand
Glaston Technologies, a market leader in glass processing machinery, also managed to grow its market shares further. Tamglass and Bavelloni successfully merged their sales organisations in the beginning of 2005, and are now able to serve the glass processing industry even better than before.

Demand for Glaston Technologies´ safety glass machines rose clearly. It was focused on large, demanding architectural glass machinery especially in the USA, where the use of energy glass and a pick-up in construction sharply increased demand. Pre-processing machines also sold well, particularly Bavelloni’s cutting machines and grinding equipment. Glaston Technologies’ order book fell slightly, but new orders grew by 16%, totalling 177.8 million euros.

Significant One-Stop-Partner launch well received

During 2005 Glaston Technologies further developed its One-Stop-Partner concept, the most comprehensive product and service offering in the industry. The most significant launch was a line jointly developed by Tamglass and Bavelloni for pre-processing and tempering of large architectural glasses as well as smaller appliance and window glass. The line consists of the world’s fastest flat tempering machine, Tamglass Sonic, and Bavelloni’s automatic, integrated pre-processing line.

Glaston Technologies´ after sales services grew at a record speed of almost 20%, and three new offices were opened during the year. Sales of tools for glass and stone pre-processing also grew, particularly through the launch of a new series of polishing tools. To develop its tool business, Kyro incorporated Bavelloni’s tool division at the beginning of 2006.

Providing that Glaston Technologies´ demand stays at current levels during 2006, the Kyro Group will again improve its net sales and operating profit.


Glasstech Opens Liaison Office in Mumbai, India

Glasstech, Inc., the manufacturer of glass bending and tempering equipment, announced on May 8th that it has established a Liaison Office in Mumbai, India.

'Glasstech continues to see strong demand worldwide for its innovative architectural and automotive glass processing systems,' said Mark D. Christman, Glasstech President and CEO. 'The new Glasstech Mumbai Liaison Office will increase our presence in the rapidly developing southern Asia market, providing a critical link to customers and prospects in India and beyond.'

The Glasstech Mumbai Liaison office officially opened in early 2006. Grand opening ceremonies for the office will be held on May 20th.

Ramesh Srinivasan (pictured) has joined Glasstech as Country Manager for India and head of the Mumbai Liaison Office. Srinivasan is experienced in the sale of capital equipment, including his most recent position as Chief Sales Manager for the Bauer Division of International Combustion, Ltd. He holds mechanical engineering and advanced marketing management degrees from Bombay University.

Glasstech has made significant efforts in recent years to capitalise on the rapid growth of the glass processing industry in Asia, particularly India and China. The company opened a Representative Sales Office in Shanghai in 2004.

Glasstech has been very involved in marketing efforts to Asia. The company was an active participant in China Glass 2006. The company will also be a sponsor of GlassTech India 2006 (New Delhi, December 13 – 15, Booth #13A04).


SCHOTT 60m Euro Investment in Solar Products

SCHOTT, the technology group based in Mainz, Germany, will be investing 60 million Euros to enable its subsidiary, SCHOTT Solar GmbH, to build a manufacturing facility for thin film solar electricity modules in Jena, Germany. The manufacturing capacity will exceed 30 megawatts (MW) per year. The facility is scheduled to open in the fall of 2007. By opening up this new solar manufacturing facility, SCHOTT will be creating another 160 new jobs at its site in Jena.

'The establishment of this solar factory represents yet another milestone in our efforts to expand our solar activities. This investment means we will be expanding our thin film technology to the industrial series production level. As a result, we’ll be rising to the world’s leading manufacturers in this field, as well' explains Dr. Udo Ungeheuer, Chairman of the Board of Management of SCHOTT AG. 'With this solar investment we bring another new business to Jena, and we strengthen the location where SCHOTT was founded,' he adds.

The new production facility will manufacture thin film solar electricity modules based on amorphous silicon. This process calls for silicon to be vapor deposited onto glass. One main advantage that thin film technology offers is that much less of the raw material silicon is required. In addition, these modules can be put to use in a number of flexible ways. For the most part, ASI® thin film modules (ASI = amorphous silicon) are integrated into glazing applications that involve windows, roofs and façades. Used in this manner, they allow for interesting architectural approaches in conjunction with environmentally friendly generation of energy. In addition, smaller thin film modules are used to supply power in consumer electronic products, such as solar powered watches, backyard lights and electrical appliances.

The SCHOTT Group has consolidated its PV solar electricity activities inside its subsidiary, SCHOTT Solar GmbH. With its SmartSolarFab® in Alzenau (Bavaria), SCHOTT Solar operates the world’s most modern fully integrated manufacturing facility for producing PV solar electricity components based on crystalline silicon wafers. Additional manufacturing sites are located in the Czech Republic and the United States. With a manufacturing capacity of over 100 megawatts, SCHOTT Solar ranks as Europe’s largest fully integrated supplier that is capable of covering the entire value creation chain, including crystalline wafers, cells and modules. In the area of thin film technology, SCHOTT Solar currently operates a facility for producing ASI® thin film modules in lesser quantities at its site in Putzbrunn, near Munich, Germany. This is now being joined by industrial serial production in Jena.

In addition to its activities in the PV solar electricity sector, SCHOTT is also active in the field of solar thermal energy. At its site in Mitterteich (Bavaria), the company manufactures tube collectors that utilise energy from the sun to provide heat and warm water, as well as solar receivers, a key component of solar thermal power plants. With the establishment of the new solar production facility, SCHOTT will have invested more than half a billion Euros in Jena since German Unification.


Technoplast Delivers 294 Extrusion Lines Worth 23 Million Euros

Technoplast is successfully concluding the plastics industry's biggest ever single machinery contract, a major project for China. The plastics technology specialist based in Micheldorf (Austria) has produced a total of 294 lines for the production of plastic profiles. The customer is Dalian Shide and the contract volume 23 million euros.

The order was the biggest ever single contract for a machinery delivery in the industry and it has been successfully completed within a year. The Technoplast lines, usually produced in standard yellow, were delivered in customised red specially for China.

Works 1 in Shanghai has been in successful production for some weeks, Works 2 was erected at the customer's headquarters in Dalian and the Dalian Shide Works 3 equipped to run with Technoplast lines is being set up in western China.

Slight delays in handling the contract resulted from the Chinese government applying the brakes with new economic policies aimed at preventing the market in China from over-heating.

Dalian Shide has moved forward to become the world's number one plastic window profiles producer with the capacity it now has available.

‘We are delighted to have dealt with this major order from China so quickly. It was a huge challenge for our team’ Technoplast Marketing Manager Rudolf Wessely commented. Rudolf Wessely expects further orders from China in 2006.


PPG Chairman Issues Optimistic Outlook for Company

PPG Industries has a 'great future' as the company’s performance in 2005 demonstrated, said Charles E. Bunch, chairman and chief executive officer,  at the company’s annual meeting of shareholders.

'Though we faced a number of challenges last year, including the impact of the Gulf Coast hurricanes and substantial increases in raw material and energy costs, PPG delivered a strong performance,' Bunch said.

Sales were up 7 percent in 2005 to a record $10.2 billion. In addition, the company’s coatings and chemicals segments established sales records.

Furthermore, PPG generated more than $1 billion in cash from operations in 2005. Bunch said the company is using its strong and stable cash generation to fund growth throughout its businesses, especially in industrial, architectural and Asian coatings, and optical and aerospace products. Combined sales in the five areas have grown 10 percent per year since 1997, and combined earnings have increased 11 percent during the period.

In his first annual meeting as chairman and CEO, Bunch, a 27-year veteran of the company, shared his vision for PPG.

'Quite simply, we want to be the world’s leading coatings, and speciality products and services company,' Bunch said. 'In fact, we want to be the leader in the markets and technologies in which we compete.'

In addition, Bunch said he envisions a PPG that:
* Achieves consistent sales and earnings growth greater than its peers’.
* Becomes an integrated, market-oriented company, 'continuing to find ways to work and think as one PPG. Our cross-business sales unit efforts are helping us to increase sales and profits.'
* Continues to honour its hallmark values of ethics, quality and commitment to customers.
* Provides superior shareholder returns. PPG has paid uninterrupted dividends since 1899, increasing payments annually for 35 consecutive years.

Bunch said the company’s investments in innovation, brands, customer networks and emerging regions are essential to achieving his vision for PPG.

'We must continue driving innovation and technology development to capitalise on the macro trends shaping our world,' Bunch said. The drive for energy efficiency, improved environmental performance, safety and security, and personal comfort, he said, has enabled the company to leverage its technical expertise to generate new products and growth.

To strengthen its Pittsburgh brand paint, Bunch said, PPG created The Voice of Color Web site, enabling users to determine the colour palette that is right for them. Dealer recruitment for Pittsburgh Paints increased 10 percent in 2005. Also, investments in technology as well as the marketing of Transitions photochromic lenses have helped PPG’s optical products business grow sales at a rate of 18 percent per year the past four years. In the automotive aftermarket, meanwhile, PPG’s alliances with body shops and auto glass installers have enabled the company and its customers to grow in 'otherwise mature markets,' Bunch said.

The company’s sales of coatings in Asia have grown in recent years to account for nearly 10 percent of PPG’s coatings sales worldwide. Furthermore, Bunch said coatings operating margins in Asia are 'on par' with margins for the company’s entire coatings segment.

This is 'pretty impressive when you consider many companies are struggling to eke out profits in Asia,' according to Bunch. 'It’s even more impressive when you realise our worldwide coatings margins are No. 1 in the industry. That’s the definition of profitable growth.'

Bunch said high energy and raw material costs will continue to challenge the company in 2006 and beyond.

'Nonetheless, I continue to believe we have a very bright future. We’re acting with a sense of urgency to accelerate growth and strengthen our businesses. As a result, we believe we’re positioned to capture a world of opportunities.'

PPG shareholders elected four incumbent directors: Robert Ripp, chairman of Lightpath Technologies; Thomas Usher, chairman of the board of Marathon Oil Corporation and former chairman of the board of United States Steel Corporation; David Whitwam, retired chairman of the board and chief executive officer of Whirlpool Corporation; and Bunch.

Also, shareholders approved PPG’s Omnibus Incentive compensation plan. In addition, shareholders endorsed the appointment of Deloitte & Touche LLP as the company’s independent registered public accounting firm for 2006.


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