Welcome to THE GL@ZINE News 6th May 2003

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Pilkington MD Opens New HQ for Brownhills

Oscar Boronat, Managing Director of Pilkington Primary Products Europe, has performed the official opening ceremony for independent merchants and processors, Brownhills Glass Company Ltd.

The company moved into its new facility late last year following which it has installed new state-of-the-art handling and processing machinery intended to further increase the scope and efficiency of the company's product range and customer service.

The 50,000-square feet operation, situated on a 3.8 acre site in Aldridge, Walsall, West Midlands, has been acquired by Brownhills Glass in order to cope with significant increase in demand for its products, especially since the revisions to the Building Regulations last year.

Although glass merchanting still accounts for around 70 per cent of Brownhills' business, the company has significantly increased it processing capabilities by installing an Intermac CNC master bevel machine. This complements the existing straight line polishing machines and drilling and arrissing equipment. The company have also installed a Bottero automatic shaped cutting table and also offer specialist laminated cutting.

Brownhills' merchanting operation includes a wide range of glass options, from 2mm float through to 19mm, including Pilkington K Glass™ which the company supplies in a wide range of sizes. A large demand for fire resistant and safety glass is also satisfied by the company, whose customers include a range of window, door and conservatory installers and manufacturers, glaziers, shopfitters, exhibition stand builders and the general public.

Two new vehicles, including a further flat bed with crane, will soon supplement a fleet of 12 specialist lorries. This, say the company's directors, is a key part of the next day delivery service that has remained the cornerstone of Brownhills' consistent growth since being established in 1979 by Robert Laceby and Dave Jennings.

After opening the building, Pilkington MD Oscar Boronat commented: 'Brownhills Glass reflects what is best about the UK glass industry. The company's values remain traditional - high quality products, competitively priced and superb service. Brownhills is run with a vision that always seeks to anticipate needs, to understand and be prepared for new demands and market opportunities however they may be driven.'

Web: http://www.brownhillsglass.com
Web: http://www.pilkington.com


New Fabricator Goes Direct to Wendland

Direct Roofing Products is the latest company to join Wendland's network of authorised conservatory roof fabricators, as officially announced at Glassex 2003. The Midland based business was started just one year ago by Mr S Sanghera, who has many years of experience in the plastic automotive moulding sector.

Mr Sanghera decided to focus his entrepreneurial skills on the conservatory roofing market in the light of the continuing boom in this buoyant sector. His new business venture has proved successful, and within a short time Direct Roofing Products had outgrown its original premises in Warwick. Confident of continuing growth, a further £1 million investment has recently enabled the ambitious young company to transfer its entire operation to a 20,000 sq ft facility in Leamington Spa.


Jason Earl (left) and Mr Sanghera, MD of Direct Roofing Products receiving their Authorised Fabricator Certificate from Wendland's Director of Sales, Alan Fielder


By joining forces with Wendland to fabricate the Styal roofing system, Direct Roofing is able to offer a one stop shop for local installers, and aims to become one of the premier Styal roof fabricators in the region.

Business Development Manager, Jason Earl, comments, 'The company's growth since we opened our doors in 2002 has been phenomenal, and Wendland's support has contributed to our success. We pride ourselves on product quality and customer service and the ability to offer professional advice, on site CAD drawings plus a same day product turnaround.'

Tel: 01452 722266
Web: http://www.wendland.co.uk


UAP Achieves OTIF Record in Q1 2003, and Calculates a UAP Product is Fitted every 20 Seconds

In June 2001 UAP, distributor of decorative door hardware, passed its ISO9001: 2000 standard and became a BSI registered company. However as Sales Director, David Clegg stressed, 'getting the accreditation is one thing, keeping it and improving on it is another'.

Wendy Jackson, Office administrator adds, 'It is my role to maintain the ISO systems at UAP, and while we knew that we had good product quality, which the BSI registration verifies, we wanted to provide a way of measuring our service levels.

'In discussion with our QA Consultant, we decided that OTIF was the best method. OTIF simply means, ‘On time in full’. It is a measure of how often we get an order to the customer, on time and in full.'

On time means either to the standard three day turnaround or to the customers required delivery date if it is longer than 3 days. In full means 100% order completion with no shortages. The recent first quarter Audit undertaken by Ferguson Quality Associates determined that UAP has an OTIF for all stocked products of 98.1%.

David Clegg concluded, 'this measure independently proves that our customers can rely on extremely high levels of service from UAP and it is a service level which they can depend upon to run their own businesses.'

In addition, UAP has calculated that on average one of its products is fitted every 20 seconds in the UK.

John Cross, Sales Manager of UAP explains, 'when I was looking to join UAP I asked a question, ‘how often is one of your products fitted in the UK?' I was given a curious look, and then the md David Jennings said, I don't know, you'd better join the company and find out.

'I subsequently found that our products have become more and more established in the UK, three years ago we were having an item fitted every 45 seconds. Now it is every 20 seconds. This shows our level of growth over that period of time.

'We have also grown our product range during that time, and now sport a full range of security chains, letterplates, shrouds etc to add to our normal range.

'The problem I now have is that I am constantly asked whether the fitting time has reduced, and I think in the future my sales target may not be set on volume but on 'how often is one of our products fitted in the UK?' perhaps I should have kept quiet.'

Products illustrated: Lion Head Door Knocker; Scotia Letterplate

Tel: 0161 763 5290
Email: mailto:univ.imports@ukonline.co.uk
Web: http://www.universal-imports.com


Wilson Connolly goes National with Premier Network

Premier Profiles, has secured an umbrella agreement to supply its window profile across all regional offices of national house builder, Wilson Connolly.

The arrangement, which will cover Wilson Connolly's nine regional offices, from Wigan in the north to Fareham on the south coast, involves the supply and fit of all PVCu windows via Premier Profiles' nationwide network of regional commercial fabricators.

Of the 4,000 plus new homes scheduled to be built by Wilson Connolly this year, over 50% will be fitted with Premier's Concept window and cavity closer system.

Wilson Connolly said: 'With our house building operation covering the whole of the country, we were looking for a profile supplier arrangement that could deliver local service but with the technical expertise, quality and reassurance of a national company.

'Premier Profiles is able to offer a standardisation of product and specification and, importantly, has a strong fabricator and installer presence across all our key regions, which it is prepared to underwrite in terms of product guarantees. The umbrella agreement offers better service leading to quicker completion of our properties, and the three way partnership benefits all parties.'

One typical example of the regional fabricator network in practice is on a large scale, rolling contract at 'St Crispin' in Northampton. On the site of an old hospital, this high profile new homes development will see some several hundred properties built over the next ten years, with PVCu window installations being carried out by Premier Profiles' Midlands-based fabricator, AJS.


BWF Responds to Part M Consultation Paper

The British Woodworking Federation (BWF) has largely welcomed the proposed revisions to the Building Regulations Approved Document (AD) M, 'Access to and use of buildings', proposed by the Government in a recent consultation paper. These proposals only apply to non-domestic buildings. In particular, the BWF sees this as a great opportunity to reconcile the different documents and standards that already exist.
 
'Inevitably, some differences still need to be addressed,' said the BWF’s Technical Manager, John Hedgecock. 'For example, methods of measuring clear opening widths differ, with the proposed AD giving guidance only to doors opening to 90°, whereas BS8300 allows for doors to be opened through more than 90°
 
'Also, there appears to be a conflict on the actual size of the opening width. The proposed AD Document refer to one dimension only - the larger preferred opening width, whereas BS8300 refers to both minimum and preferred opening widths. This, of course, can lead to the use of preferred door widths which would be outside basic sizes of leaf core. This would lead to buildings needing ‘specials’, with a corresponding increase in building costs.'
 
BWF Members have also drawn attention to door operational loading forces. While the suggestion is for these to be lowered, there is no explanation as to how to overcome the forces and resistances exerted by fire and weather seals, while still retaining their integrity.
 
There is also some concern over drawings in the paper indicating preferred heights for glazing panels, which BWF Members see leading to potential problems. In the first instance, they appear to clash with the location of kicking plates (in relation to the top of the plate and the lower edge of the glazing), and secondly, upper and lower glazed panels may intrude upon the ideal positioning for handles and locking mechanisms in some circumstances.
 
'We also need to be absolutely sure that directives about anti-reflective glass comply both with existing standards on fire resistance properties in doors and the cutting and glazing of apertures,' says John Hedgecock. 'Also, I suggest more attention needs to be paid to distinguishing between single and double doors. At the moment, this doesn’t appear in the consultation document.'
 
Given the complexity of the subject, the BWF feels the consultation paper addresses most points in a way that will ultimately benefit the disabled, whilst ensuring that the majority able-bodied members of the population are not discriminated against in terms of ease of access and use.


Freefoam Claims First in Offering 20 Year Guarantee

Freefoam Plastics, roofline and rainwater systems' manufacturer, has launched a 20 year extended guarantee scheme.

Backed by Freefoam's environmentally-friendly calcium zinc based formulation, the new 20 year guarantee is an extension to the standard 10 year guarantee and applies to all products and colours in the Freefoam range.

A web-based initiative, the extended guarantee is available on complete Freefoam installations where no other brand of product was used. In brief, if the roofline, cladding or rainwater job is completed using only Freefoam products, the property qualifies for the extended cover against warping, cracking, and very importantly, against discolouration (see full terms and conditions online at www.freefoam.com)

Freefoam installations can be registered at www.freefoam.com either by the registered installer or by the home-owner directly, and a certificate is generated automatically if registration details are validated by the system - log on for more details of how the scheme works.

'We've had a tremendous response to the scheme already and hundreds of properties have been registered', comments Tony Walsh, Freefoam Managing Director.

'Freefoam installers benefit from being able to offer something unique to support their work, and home-owners have greater peace of mind that comes from receiving confirmation of their guarantee direct from the manufacturer.'

Tel: 01604 759871 in the UK or 021 4911055 in Ireland


Seeking Innovation and Imagination in the Plastics Industry

The Horners Award 2003 is now open for entries. This long-running, prestigious annual plastics award, jointly organised by the Worshipful Company of Horners and the British Plastics Federation (BPF), invites entries from companies who have a product, machine or process which has made an imaginative or innovative contribution to the plastics industry. Any product of outstanding design made mainly in plastics or a revolutionary advance in a plastics manufacturing process is eligible for entry. Entries must also have a proven record of commercial success in the UK.

The deadline for entries is Tuesday 15th July and the winner will be presented with the award by the Rt. Hon The Lord Mayor of London at the Annual Banquet of the Worshipful Company of Horners held at Mansion House in October.

The Horners Award 2002 was awarded to 3M UK Plc for their Paint Preparation System (PPS). Winning Entrant Steve Joseph commented: '3M was both honoured and delighted to receive the Horners Award for Plastics. Having the Paint Preparation System recognised by such a significant and prestigious award is extremely rewarding and also serves to highlight 3M's reputation for creativity and innovation.'

For an application form or further details, please contact Sarah Kelly at the BPF on 020 7457 5025 or email mailto:skelly@bpf.co.uk


£500million Public Sector Window Contracts to Benefit from Kitemark Scheme

BSI Product Services has launched a new Kitemark scheme to help raise the standard of windows fitted in public and social housing, a market worth more than £500 million annually.

The new Kitemark scheme is complementary to a specification published by LAPFAG (the Local Authority PVCU Frame Advisory Group), and will ensure that local authorities and Housing Associations attain best value from their window renewal contracts.

The scheme for window manufacturers supports a detailed specification for fully installed casement and tilt/turn window frames, and can be adopted by an authority as the basis for a contract. Working alongside LAPFAG's own specifications, the Kitemark will ensure that the specification, manufacture, survey and installation of windows are to the highest standards.

BSI Product Services' Business Development Manager, Peter Brudenell said, 'This is a first for BSI Product Services as we have created a Kitemark scheme to complement the LAPFAG specifications, which covers a complete system from manufacture to installation. The specification has been prepared working with specifiers and manufacturers to ensure that higher standards of installation are achieved and ultimately so that Local Authority and Housing Association tenants receive the products they have a right to expect.'

Manufacturers awarded the Kitemark will have demonstrated an ongoing commitment to quality and safety. The Kitemark, which is used in the UK and internationally, is recognised by over 80% of the British public as the UK's most respected quality mark.

The Kitemark scheme is unique having been prepared by the public sector for the public sector. To become Kitemark certified, manufacturers must be BS 7412 and BS 7950 accredited. Under the terms of the scheme, BSI Product Services will audit quality management systems and manufacturing methods on an ongoing basis.

For further details about the Kitemark scheme please contact BSI Product Services on 01442 278607 or email mailto:product.services@bsi-global.com


Schott Delivers 4.1 m Mirror Substrate for World's Largest Wide-Angle Telescope

Schott Glas has just delivered a glass ceramic mirror carrier with a diameter of 4.1 meters (4.5 yards) for the largest wide-angle telescope in the world. This will operate from 2006 onwards under the name VISTA (Visible and Infrared Survey Telescope for Astronomy) – near to the VLT (Very Large Telescope) in the Chilean Andes. VISTA's task will be to scan the sky for interesting objects and so make a preselection for the VLT with its four 8.2 m (9 yard) mirrors – adding yet another superlative to the VLT's collection, as well as deriving science directly from VISTA´s results. 'We're proud to be able to contribute to the fact that astronomers can now see almost as far as the origin of our universe, back to the Big Bang', commented Schott Chairman of the Board of Management, Dr. Leopold von Heimendahl at the ceremonial presentation of the monolith weighing over 5 metric tons (c. 5.5 tons).

Production of this mirror substrate represented a real challenge for the Schott scientists and engineers in Mainz. The telescope's wide-field optic required an extremely small curvature radius. The concave disk, shaped like an overlarge dish, is made of a material developed by Schott called 'Zerodur', which for decades now has been the first choice for astronomers all over the world. This is because 'Zerodur' glass ceramic is characterised by an extremely low thermal expansion coefficient, almost zero in fact. This is a very important property for use in telescopes, as it minimises the time the optic device needs in order to adjust to changes in temperature.

By the time of its 'first light' in 2006, VISTA will have cost more than 32 million pounds sterling (46.7 million euros), financed by a grant to a consortium of 18 British universities. The telescope is also the United Kingdom's entrance ticket for the European Southern Observatory (ESO), which now has ten European countries as members.

100 years of Schott mirror substrates for large telescopes

'Zerodur' glass ceramic is the standard for large astronomical optical devices.
Astronomy is one of the oldest sciences. Stargazing fascinates scientists and amateurs alike, although the human eye is very limited in its capabilities. It was only with the systematic development of optical lenses by Otto Schott that the first really powerful astronomical telescopes became possible. Since distant stars shine so dimly in the sky, increasingly large optical instruments were made so as to better see these tiny dots in the night sky.

The first mirror substrate that Schott built for the observatory at the University of Heidelberg in 1903 had a diameter of 0.72 meters (just over 2 feet) – impressive for that time. The imaging quality of this mirror telescope was so good that it became famous around the world as the 'Waltz Reflector', named for its sponsor.
As a result of this, Schott was commissioned to construct mirror substrates of one to two meters (c. 1-2 yards) in diameter by such observatories as Hamburg Bergedorf (1907), Berlin Babelsberg (1920), Tautenburg near Jena (1949) and for Egypt's largest telescope (1963).

While optical glasses were originally used, followed later by a borosilicate glass with a low thermal expansion, the invention of the Schott 'Zerodur' glass ceramic represented a quantum leap in the development of materials. In the decades to come, it would become the internationally recognised standard material in the construction of telescopes.

This new material has practically zero thermal expansion, is easy to process mechanically, and of very high chemical resistance – properties that make it predestined for use in large astronomical mirrors. It was first utilised in telescopes for the observatories at Calar Alto in the south of Spain (1975) and for the European Southern Observatory (ESO) in Chile (1986).


The most significant milestone for 'Zerodur' so far was the production of the world's largest one-piece mirror substrate for the 8.2-meter (c. 9 yard) Very Large Telescope (VLT) between 1991 and 1996. Yet this also represented the end of the line for the ever-increasing glass-ceramic monoliths, as the technical limits had now been reached. Subsequently, a new approach was adopted for astronomical mirrors with even larger dimensions, combining many hexagonal 'Zerodur' segments. Examples of these are the two Keck telescopes in Hawaii with a diameter of 10 meters (11 yards) and the 10.4-meter (34 foot) 'Grantecan' telescope currently under construction, which is planned to go into operation next year on La Palma in the Canary Islands.


Sentinel Specified for Major Door Contract in Leicester

Sentinel Doors has obtained one of the biggest single orders to date for its composite doors - a 7,000 per year, three-year contract from Leicester City Council, with an option for a further year.

The contract is the first phase of an eight-year programme to refurbish 26,000 properties in the city and will involve the supply of Sentinel‚s 600 Series composite doors for front and rear entrances.

Tendering for the contract was managed independently through the Eastern Shires Purchasing Organisation (ESPO), who act as Procurement agents for Leicester City Council. ESPO prepared the documentation and evaluated the proposals.

Says Neil Bayliss of ESPO: 'This was one of the largest door replacement contracts we‚ve managed and it attracted a lot of interest. From the twelve suppliers who submitted proposals we selected Sentinel for its combination of product and service quality, experience and price.'

Paul Lowe, contracts manager for Leicester City Council says he's happy with the outcome: 'Using ESPO means we get the best supplier and the best price without having to go through the tendering process ourselves. And as Sentinel has worked for us previously, we know the people and the product.'

The contract will initially involve the supply and installation of fully finished door sets but Paul Lowe says the city council's own direct service organisation will eventually receive door leaves from Sentinel, which it will complete and install. Sentinel's customer service team has supplied a template for a 'Tenants Choice' leaflet, which allowed the council to prepare its own in various language options.

Phil Mundell, Sentinel sales and marketing director, says the timing of the Leicester contract is perfect, as the first phase of the recently announced expansion of both manufacturing and assembly facilities at the Llantrisant factory are now nearing completion.

Tel: 01443 229219


Shepley Helps Installers to Make the Most out of the Growing Composite Door Sector

The demand for composite doors is on the increase in both public and private sectors with projected growth showing an increase of 171% from 1999 to 2004 compared to 23% for PVCu doors, according to Palmer Market Research. Shepley will help installers tap into this growing market with its new composite door.

Palmer attributes this growth to the importance placed on the appearance of the entrance door by homeowners, and the increasing emphasis on security (Private sector home improvements 2002).

With the issue of replacing replacements beginning to take effect, composites present a great opportunity for installers to sell the next generation of residential doors, especially with the growing uncertainty in the homebuyers market and continued growth in home improvements.

Tim Walker, Shepley sales director, comments, 'We strongly believe that overall the new composite door range outperforms all other systems for build quality, security, durability, looks and value for money. The extensive range is supplied unglazed and is available at a very competitive price in our standard 2-week lead-time. We hope customers will find this of benefit to their business'.

Shepley has also developed a new consumer brochure, designed to position and help sell the door as a premium product, including a '6 easy steps' guide making it simpler for consumers to make the right choice for their property. A straightforward order form and pricing sheet accompanies the sales leaflet, as well as a sample press release to assist installers in generating PR from the launch. For more information contact a member of customer services on 0161 339 2433.

Web: http://www.shepley.com


Alcoa Grants in Mexico Exceed $1 Million in 2002

Alcoa announced on 7th April combined grants from Alcoa Foundation and Alcoa Fujikura Ltd. (AFL) in communities covering all six of AFL's Mexican operating locations exceeded US$1 million in 2002.

More than 30 Alcoa Foundation investments were made in Mexican communities ranging from:

• Supplying computer equipment to schools in Monterrey and Piedras Negras;
• Support for construction of a new shelter for the Casa de Amiga Crisis Center in Juarez;
• Development of a community park project in Acuna;
• Transportation to and construction for a shelter for homeless children who have been abandoned or abused by their parents in Puebla;
• Expansion of an Alzheimer Center for patients and their families in Torreon.

In addition to the Alcoa Foundation grants, AFL made grants and investments in more than 20 projects in its communities, ranging from:

• The purchase of new ambulances in Acuna and Monterrey;
• Donation of 5,000 sweaters for kindergartners in Acuna in December;
• Vocational training and workshops for youths and adults with learning or physical disabilities in Juarez;
•Scholarships for Technical University students in Piedras Negras;
•Rehabilitation of a sports complex for children in Puebla;
•Computer equipment for a shelter for orphaned and abandoned children in Torreon.

In addition to cash grants provided by Alcoa Foundation and AFL, AFL employees participated in 17 separate volunteer programmes - from painting and repairing schools and community buildings, to reforesting, to rebuilding a property used for horseback riding for therapy for the disabled - which raised more than $50,000 in ACTION (Alcoans Coming Together In Our Neighbourhoods) grants. Action grants recognise a team of Alcoans who provide a day of service by providing a $3,000 grant in their name to the organisation where they worked.

About Alcoa Foundation
Established in 1952. Alcoa Foundation is a global resource that actively invests in improving the quality of life in more than 29 countries around the world where Alcoa operates. The Foundation's grants address global and local need in Areas of Excellence that include: Conservation and Sustainability, Global Education and Workplace Skills, Business and Community Partnerships and Safe and Healthy Children and Families. For more information about Alcoa Foundation, visit alcoa.com, under Community.

Web: http://www.alcoa.com


Everest Team Pulls Off Management Buy-Out

One of Britain's most famous brand names, Everest double glazing, has been the subject of a management buy-out in a deal worth £58m. The six strong management team led by executive chairman Roy Eady has acquired a 22 percent stake in the business that sees 3i exit completely, and provides an exit for majority shareholder Brian Kennedy, who has reinvested a substantial sum to acquire a significant shareholding in the new company.

Bank of Scotland Corporate Banking provided an integrated debt and equity package to support the management team, and will take a minority stake in the business.

The business has fared well under current management. During the last year under Caradon ownership (1998) Everest's sales were £93.4m and operating profit was £1.6m. Sales to year end October 2002 were £111m with operating profit of £10.2m.

Roy Eady commented; 'Our sales and margin growth over the last few years has been tremendous, in contrast to many of our competitors. We have been able to invest in a substantially increased sales-force, adding 200 people, and in a widened product portfolio. We are now in a position to harness the flair and motivation of an equity holding management team. Current orders are strong at £34m, and we are projecting just over £12m operating profit in this f/y, with a business plan to show growth in sales to £150m by 2006.'

Everest is one of the UK's best known brands, a position rooted in television advertising of the 1980's when Ted Moult brought the phrase 'Fit the best, fit Everest' to the screens of millions. The ads were created by ABM. Ironically Everest has not been advertised on television in any major way since 1986, but brand recognition is so deeply embedded that among the company's prime target audience, recall remains at a staggering 98 percent. Currently Everest plays on this recall and uses response oriented direct marketing as its major promotional tool, with over 20m mailings going out a year.

Commenting on the deal, Frank Summers, Director of Integrated Finance at Bank of Scotland said 'Everest is a strong business with a management team who, despite operating in a very competitive market, have significantly improved the business in the last few years. We look forward to working in partnership with the team in the future.'

Plans for the future are ambitious and follow an already rapid range extension including conservatories, intruder alarms, CCTV, garage doors, roofline products, and traditional timber sash windows as well as the original secondary glazing and the company's PVCu replacement windows and doors. There has also been a move into the commercial sector with clients like BAA and Havering Council, and the company has developed a competitive finance offering (Everest HomeAccount). A range of new products that will widen Everest's involvement in the 'Home Improvements' sector are under consideration such as fitted kitchens, loft conversions, fitted bedrooms and bathrooms.


Window and Door Demand to Reach $31 Billion in 2007

Window and door demand in the U.S. is projected to advance 4.9 percent per year through 2007 to $31 billion, according to a new study from the Freedonia Group. Strong growth in nonresidential construction expenditures will support gains, offsetting a weak outlook for the large residential market.

The Cleveland-based market research sees several factors working to offset the effects of the soft housing environment on residential window and door demand. These include increases in average home sizes and the growing use of value-added products.

Plastic windows and doors will continue to lead demand gains through 2007, advancing 7.3 percent annually to $6.2 billion. Although growth will decelerate from the historical pace as a result of growing market maturity, plastic windows and doors will continue to gain market share at the expense of metal and wood products, the study notes.

Growth will be bolstered by greater acceptance of these window and door materials in new residential applications. Gains for products such as fibreglass entry doors will be particularly strong over the forecast period as these products are quickly increasing market penetration.

Despite the strong growth projected for plastic windows and doors, products made from metal and wood materials will continue to dominate dollar value demand through 2007. Of these two material segments, metal windows and doors will offer the stronger growth prospects, rising 5.8 percent per year through 2007 to $13 billion. These above-average gains will allow metal to regain its position as the dominant window and door material, following a weak performance in 2002.

The report states that this weakness, as well as the strength forecast through 2007, is primarily a result of patterns in the construction of industrial buildings, a key end use for metal products. Advances in metal window and door demand will also be supported by a favorable outlook for office and commercial building construction, which is also projected to see a recovery in the coming years.

The $3,900 report, entitled Windows & Doors, is available by contacting Freedonia at 440/684-9600 or visiting its web site at http://www.freedoniagroup.com


CertainTeed Introduces New Window Product Line

CertainTeed Corporation has introduced the Montclaire line of vinyl windows, designed for the remodeller who wants to offer homeowners a window with good energy efficiency and performance characteristics without breaking the family home improvement budget.

Available in double hung and fixed models, Montclaire combines easy installation and no-maintenance ease with fine vinyl extrusions and craftsmanship. Montclaire also features a lifetime, limited warranty, including SureStart protection, which offers full replacement in the unlikely event a manufacturing defect occurs within one year of installation.

'Montclaire offers many exciting features and benefits for the remodeller,' says Maria McDonagh-Forde, CertainTeed's Window Group marketing communications manager. 'Its superior design and performance are sure to exceed their expectations.'

The Montclaire design has slim lines, equal lites and complementary hardware and will fit a home perfectly - every product is custom made in the exact size specified. And Montclaire windows can be combined to create bow and bay designs as well. There is also a choice of flat or sculptured grids and color - white or tan. In addition, Montclaire windows can be combined using CertainTeed's mullion systems.

Other features include an integral glazing system which bonds sash to glass for a weather-tight seal and double weather stripping to block air, water and dust while reducing noise. As an add-on option, Montclaire is also is available with CertainTeed's Thermaflect Low 'E' glazing system, which allows the windows to meet Energy Star guidelines for all climate areas of the country.

CertainTeed Corporation is a leading North American manufacturer of building materials including roofing, siding, insulation, windows and patio doors, fence, decking, railing, foundations and pipe. The company is headquartered in Valley Forge, Pennsylvania, and has approximately 7,000 employees and more than 40 manufacturing facilities throughout the United States. The company had sales of approximately $2.5 billion in 2002.

Web: http://www.certainteed.com


PPG Reports on First Quarter

PPG Industries reported on April 17th first quarter net income of $78 million, or 46 cents a share, which includes aftertax charges of $6 million, or 3 cents a share, for the cumulative effect of a required change in the accounting for asset retirement obligations, and $3 million, or 2 cents a share, to reflect the net increase in the current value of the company's obligation under the previously reported asbestos settlement agreement. Sales for the quarter were $2.1 billion.

This compares with first quarter 2002 net income of $34 million, or 20 cents a share, including aftertax charges of $55 million, or 33 cents a share, for restructuring and $9 million, or 5 cents a share, for the cumulative effect of a required accounting change for goodwill and other intangible assets. Sales for the quarter were $1.9 billion.

First quarter 2003 income before income taxes, minority interest and cumulative effect of accounting change was $151 million. This compares with $84 million for the same quarter in 2002.

'Our first quarter earnings benefited from stronger commodity chemical prices, significant growth from new products in our optical business and modest volume gains in most of our coatings businesses. The lack of last year's restructuring costs contributed further to the improvement in our first quarter results,' said Raymond W. LeBoeuf, chairman and chief executive officer. 'Certain rising costs, however, absorbed about half of all of these benefits. Principal among those rising costs were higher pension and retiree benefits costs, which we knew going into this year. In addition, as the quarter unfolded, already high energy prices soared even higher.

'For the remainder of the year, not only will we retain our commitment to research and development, we will also remain committed to generating cash and reducing debt while seizing opportunities to generate organic growth.'

In the quarter, the provisions of Statement of Financial Accounting Standards No. 143, 'Accounting for Asset Retirement Obligations,' were adopted, resulting in a charge for the cumulative effect of an accounting change of $6 million aftertax. This standard requires the company to recognise asset retirement obligations in the period in which they are incurred, if a reasonable estimate of fair value can be made.

Consistent with previous disclosures, first quarter 2003 earnings included approximately $37 million, or 13 cents a share, of higher pension and retiree medical costs compared with a year ago.

Coatings sales increased $72 million, or 7 percent, due to the strengthening of foreign currencies and stronger volumes in the architectural, aerospace, automotive original equipment and industrial businesses. Volumes were up 2 percent with the largest increases in North American and Asian businesses while European volumes were down about 2 percent. Operating earnings increased $68 million primarily because of lower restructuring costs of $77 million as well as improved volumes, increased manufacturing efficiencies and the favorable effects of foreign currency translation. These were partly offset by higher pension and retiree medical costs.

Glass sales increased $28 million, or 6 percent, on stronger volumes in the automotive original equipment business as well as the strengthening of foreign currencies. Operating earnings were down $14 million because higher energy costs and higher pension and retiree medical costs more than offset the benefit of higher volumes, lower overhead costs and improved manufacturing efficiencies.


Tessenderlo Group 1st Quarter 2003 Results

The turnover of Tessenderlo Group, parent company of Eurocell and Vredestein for the first quarter of 2003 amounted to 493.9 million EUR, i.e. practically at the same level as that of the first quarter of 2002, which had amounted to 485.0 million EUR.
•Result share of the group: decline of 9.4 %
•Cash flow increases with 14.5 %

The group share of the net result went from 11.7 million EUR to 10.6 million EUR for the corresponding period of last year, i.e. a decline of 9.4 %. PVC has clearly improved compared to the very poor first quarter of 2002, but the prices are still inadequate considering the major increase in the price of ethylene at the beginning of this year.

The results of Plastics Converting are very close to those of the first quarter of 2002, even if one noted a certain slowdown in the construction sector.

Currently the company is not seeing any significant improvement in the economic climate, and expects that the performances of the second quarter will also remain below those of last year.


Are Translucent Structures Possible?

Sheffield Hallam is beginning to make a significant breakthrough in the future of construction design with a concept for buildings made almost entirely from recycled glass. The idea was masterminded by the University's Art and Design Research Centre (ADRC), who have scooped a prestigious international design award for their ground-breaking research into the possibility of translucent structures - buildings that allow light to pass through them.

This exciting development means that in future we could see buildings made from translucent material, which can be internally lit, creating a spectacular visual effect. The material can take the form of any building component including bricks, columns and lintels and has the potential to replace anything that is made from reinforced concrete.

The project, called 'Are translucent structures possible?' is led by Professor Jim Roddis, Head of the University's Cultural Research Institute and Tom Slater, Research Assistant (pictured), who have picked up first place in the International Design Resource Awards (IDRA). This competition celebrates new design ideas which use recycled and environmentally conscious materials. Designers must create commercially viable, well designed products and architecture from reprocessed and recycled resources. This year's competition attracted over 250 entries from 24 countries all over the world.  It is the second year running for Jim and his team, who won the competition last year with a revolutionary recycled glass product called TTURA, developed by the School of Cultural Studies back in 2000.

This radical material is produced from waste glass from the automotive, consumer and construction industries. It is an attractive, highly versatile and durable composite made of 85% recycled glass, and can be used for a variety of purposes including furniture and flooring. In March 2002 TTURA was used by artist Thomas Heatherwick to create a 'visually stunning' urban space fronting Newcastle's Laing Art Gallery, named 'The Blue Carpet'. TTURA is manufactured by Resin Building Products Ltd, Doncaster (RBP) under licence from Sheffield Hallam University Enterprises.

Further information on TTURA is available on the website at: http://www.ttura.com

 


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