Welcome to THE GL@ZINE News 2nd July 2002

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Lindman Launches New Window System - the 'Natural Successor' to PVCu and Aluminium

Lindman, best known for its composite doorsets, has launched a complete suite of
windows made in a new frame material which the company claims is expected to overtake PVCu as well as compete strongly for commercial aluminium applications.

A new company, Lindman Fenestration, will manufacture and supply Pultec Window Systems, made from pultruded, glass reinforced, thermosetting resins, a product at the cutting edge of plastics technology from a process protected by patents. Lindman will target two markets initially - the housing sector and commercial windows, including curtain walling.

Chris Dixon, Lindman's managing director, says: 'Fibreglass has long been regarded as the coming 'Messiah' for windows and the natural successor to PVCu, although - until now - no other complete system has been offered in the UK. With 15 years' experience and credibility as the pioneer and established market leader of fibreglass composite residential doors, Lindman has the best platform from which to introduce Pultec.

'The Pultec range has many advantages over extruded PVCu, with a 200 per cent increase in life expectancy which should appeal to the more discerning architect in all market sectors where 'best value' is required. It is guaranteed for 20 years, but has a life expectancy of over 50 years.

'Thermosetting resins are far stronger, as well as more stable and reliable than PVCu, as Lindman has proved with its Fibre-Craft doorsets. BRE also encourages the greater use of fibre reinforced thermosets, having established "ngcc" specifically to promote this concept to the entire building industry.

'The Pultec profile is so strong that it is load bearing, like aluminium, but needs no metal reinforcing inserts, like PVCu. Therefore, far larger windows and glazing screens can be produced than is possible with PVCu - but without the thermal disadvantages ofaluminium.

'Pultruded fibreglass has arrived at a critical time in the progress of PVCu as the most popular window material. In recent years, doubts have been expressed about the long term viability, ecology and sustainability of PVCu. Product deterioration is occurring sooner than was envisaged (15 years) and both manufacture and disposal create environmental concems because of the ozone depleting chlorine content. None ofthese concerns applies to Pultec.

'For architects who specify aluminium in commercial and public buildings, the appeal of Pultec will lie in its high performance characteristics and the degree ofaccuracy and detail in the finished product, which is obtained through the state-of-the-art thin wall pultrusion process. Pultec Window Systems will also compete with aluminium on price while providing a more versatile appearance.'

Pultec can be supplied in any colour, including white, with dual colours for inside and outside surfaces if required. It can be redecorated, although this will usually be for aesthetic reasons rather than essential maintenance, given the guaranteed life expectancy of the product. Unlike PVCu, it can be easily repaired, although its strength also makes this an unlikely requirement.

The systems are available in all today's popular window designs - traditional open out casements including bay windows, with side hung and top hung vents; vertical sliding sash windows; tilt and turn windows; horizontal sliders for larger applications like schools and hospitals where conventional openings are not appropriate; and patio doors including a full panoramic design. Lindman Fenestration will offer a full installation service.

As a brand new product, Pultec Window Systems will be available for installation from September 2002 onwards. The only building in the UK to have used the same profile material is the five-star Celtic Manor Resort in Newport, one of 'The Leading Hotels of the World' and international convention centre, home to the Wales Open Golf tournament and chosen venue for the Ryder Cup in 2010.

Some 350 of the 400 bedrooms, including the palatial Presidential Suite, were fitted with sliding patio doors made ofthe same material, when a new hotel and convention centre was built three years ago as part ofa £100m expansion programme.

The Celtic Manor's chief engineer responsible for maintenance, John Denny, is enthusiastic about the product and happy with its performance. He says: 'The doors have a first class appearance with a slim profile, in keeping with the top specification for a world-class convention resort. I have found them to be totally trouble-free, requiring no routine maintenance, and I would have no hesitation in using them in the future.'

Tel: 0117 961 0900
Email: mailto:enquiries@lindman.co.uk
Web: http://www.lindman.co.uk


First Strandex License in Europe

Strandex Europe, the European development arm of the Strandex Corporation of Wisconsin USA, wood/plastic composite extrusion technology specialists, confirmed the appointment of Silvadec SA. of France as their first European license.

Mr. George Stauffer the CEO of the Strandex Corporation presented the Strandex Technology License to Mr. Philippe Crez and Mrs Benedicte Jezequel of Silvadec at the recent Wood/plastic composites conference held in Vienna in May. Organized by Ami the conference was a great success for all concerned with over 300 delegates attending the 2-day event.

Barry John Davis the managing Director of Strandex Europe commented 'With all new and developing areas of technology it takes a high degree of vision and awareness for any company to be the first. In Silvadec we believe we have established a partnership that will bring substantial value to both of us over the coming years.

'With over 10 years of experience and 60 extruders producing around 100,000 tones of Strandex profiles and products the Strandex technology offers producers a tried and tested solution for access to this rapidly developing area of technology.'

Incorporating a broad range of recycled materials the Strandex process allows for the creation of hollow profile sections that replicate and replace both traditional wood and plastic profiles into a wide range of markets such as windows and doors etc.

Contact: Barry John Davis
Tel: 0044-121-240-4773
E-mail: mailto:info@strandexeurope.com
Web: http://www.strandex.com


Anglian Windows new state-of-the-art toughening plant

Rt. Hon. Charles Clarke MP, member of Parliament for Norwich South, opened Anglian Windows new state-of-the-art toughening plant on Friday 21st June. This represents a £5million capital investment for the company.

Changes to Approved Document L of the Building Regulations have meant significant improvements in efficient manufacturing techniques to ensure the continuous supply of compliant products. An essential part of complying with this revised Building Regulation is that all window manufacturers will need to use low emissivity glass in their products. Low E glass takes, on average, 30% longer to toughen than standard float glass, reducing efficiency and hence throughput. Anglian has installed a new state-of-the-art toughening plant along side two other modern toughening lines that can process low E glass as efficiently as standard float glass, meeting the demand and maintaining high product quality levels.

Anglian Group Chief Executive Larry Condon said, 'The new toughening plant will help us to eliminate any bottlenecks in the processing of low E glass and guarantee our customers a continued high level of service.' In response on the green issues especially, Charles Clarke agreed, 'Anglian are doing something which I think is good for the world as a whole, good for what the Government is trying to achieve in terms of environmental targets, and I hope and believe that Anglian are doing something which will give a competitive edge in the market place over the coming years, securing the future of your business in a very positive way.'

Anglian has over 35 years experience in the design, production and installation of PVCu windows and doors with a unique manufacturing process of vertical integration, enabling complete control over quality to be maintained. Vertical integration means that Anglian buy in the raw PVC ingredients, mix them and extrude the window profiles. This is in turn cut to size and fabricated into the pre-designed windows. Simultaneously huge glass sheets are cut to size, toughened where applicable, and sealed units are manufactured and join the window for assembly. The windows are transported using Anglian's fleet of vehicles and installed by Anglian's fully trained experienced fitting teams.

'Anglian is the unequalled market leader in the home improvement, new build and, social housing and commercial refurbishment market sectors. With the prospect of a significantly growing market over the next decade, Anglian is well placed to meet the challenges that will be presented.' said Larry Condon.

'It is the work of your company which sets the benchmark for how we should be approaching housing in the future' commented the Rt. Hon. Charles Clarke MP

The Anglian Group has the financial stability to invest in capital equipment as and when the market requires it. The Group has a turnover in excess of £300million and is responsible for the employment of 7,500 people nationally. 'The opening of the new toughening plant will guarantee the continuity of work for our locally employed workforce' Mr Condon said. 'Investment back into the company is at the forefront of Anglian's philosophy and will allow the company to grow from strength to strength.'

Anglian's commitment to the environment runs further than simply conforming to British Standards. Anglian fully support the PVC industries Voluntary Commitments to the environment embodied in a legal structure 'Vinyl 2010'. Anglian is the leading manufacturer of PVCu window manufacturer to have actively set up a end of life window recycling scheme enforcing Anglian's policy of zero waste into landfill.

Construction Minister, Brian Wilson, welcomed the recent opening of a new glass toughening plant in Norwich.

The joint venture, between Anglian Windows and Pilkington, highlights the achievements of Rethinking Construction and demonstrates what can be achieved when knowledge is shared across the construction industry.

Mr Wilson commented:
'This project fulfils many of the Egan reforms that are driving change within the construction industry. Toughened glass results in fewer accidents, leads to reduced heating costs and lower greenhouse emissions, essential to meeting the targets set by the Kyoto protocol.

'When industry gets together to solve the challenges of sustainable construction, the long-term cost savings for the client are considerable. And as suppliers strive to communicate more with contractors, it is clear that waste can be reduced and accidents avoided.

'The fruits of successful collaborations such as this one should be shared so that the construction industry collectively drives up standards to make our aim for a world class industry a reality.'
Toughened float glass is required in certain circumstances where there is a danger of injury from falling through it. Toughening energy efficient glass requires a particular plant to maintain the effectiveness of the thermal coating.


Ardagh Glass plant closure a shock to workers

Hopes that 325 workers at the Ardagh glass plant in Dublin could keep their jobs were dashed with a surprise closure announcement by management. News of the closure came to a shocked work force in Ardagh’s financial results statement which showed pre-tax profits plummet to €2.4 million last year compared to €8.9m in 2000.

An immediate result of this is to put glass recycling in Ireland under threat. Rehab, which runs an estimated 1,300 bottle banks around the country, has supplied the company for 18 years and recently signed a new contract to do so.

The closure is expected to increase pressure on the Government to find an alternative means of recycling the glass surplus. Rehab collected 30,000 tonnes of glass or 100m bottles and jars last year. Ardagh Glass processed nearly all of this.

Rehab expects to collect 36,000 tonnes this year and had signed a three-year contract with Ardagh Glass two weeks ago. Rehab's General Manager Bob Rowate says that its success in recycling was directly linked to the amount that Ardagh Glass processed.

EU regulations mean Ireland must recycle 200,000 tonnes of packaging material each year. The Government will now be under increasing pressure to find a solution to all of this now surplus glass.
A management spokesperson said they had decided to close after they failed to get commitments from major customers on volume and prices, and said the closure was 'unavoidable'.

Dublin south east Workers’ Party candidate Tom Crilly described the closure as a disgrace. He said it was the only glass recycling factory in the country and he called on the Government to take over the company in the interests of the environment and the hundreds of jobs involved.

Andrew Hetherington, chief executive of Repak, said the closure of the Ringsend plant could be a 'serious regressive step in Ireland's progress to date in achieving its recycling targets as laid down by the EU'. Repak is the industry-funded waste packaging compliance operation.

The Republic has delivered on its recycling targets in recent years, he said. 'The closure of this plant will seriously hinder Repak and Ireland's ability to meet its recycling targets. Ireland does not have another manufacturing facility with a similar capacity to absorb glass cullet and this closure could mean Ireland will in future have to export its recovered glass abroad for recycling.'

'It is critical for Irish industry that an alternative facility or avenue is found for glass cullet and Repak will be devoting significant resources in this regard,' Mr Hetherington said.Daithí Doolan, Sinn Féin candidate for Dublin South East said he had it 'on good authority that a well known property developer has already made an offer for the Ardagh factory site and that here lies the real reason behind this threatened closure'.

He said it was high time the interest and welfare of the factory worker and ordinary person were put before big business and profit. 'This is where all the glass collected by Rehab ends up and is the only glass recycling facility in the State. The government needs to seriously review its continued ineffectual approach to the current waste management crisis.'


Now a Hen Covers a Story (anag. 3,3,1,12)

Crossword lover Ann Downie has a Iuxurious new place to practice her hobby after winning a £10,000 conservatory in a national competition. She and husband Alan were among thousands across the UK to enter the contest run by Swedish retailer lkea and the independent window and conservatory installers' organisation Network Veka.

The prize was installed at their Cumwhinton home by local member company CIS then launched in style when Network Veka sent its Operations Manager John Ogilvie to join CIS Managing Director Lewis Johnston in presenting Ann with a bottle of Champagne. 'The conservatory will make a very comfortable spot for me to do my crosswords' said Ann, who loves to spend her spare time puzzling over the clues, 'It will also make us a lovely dining room for the rest of the time.'

N.B. For anyone still puzzled by the headline, the answer is 'She won a conservatory.'

Tel: 01282 718997
Email: mailto:networkveka@veka.com
Web: http://www.networkveka.com
Caption - Ann and Lewis outside Ann 's prize conservatory.


New Name Heads up Status

Status Systems general manager Steve Hanson has handed over the general manager role of the company to industry newcomer Chris Foreman.

During his two years with Status Steve was instrumental in growing the business - 16 per cent in 2001, 22% year to date - and managing over £1.5 million worth of investment in operations.

'Having worked with Status on a consultancy basis in the past, and then for two years as general manager, I feel I have gained a considerable understanding and knowledge of the industry and its expectations,' said Steve Hanson. 'Unfortunately, I have to move on for family reasons. It was a hard decision, but my family has to come first. I have decided to move into manufacturing, as a Status fabricator, so I will stay part of the Status family'.

Chris Foreman has now taken on the role of general manager at the Delph based extrusion plant. He brings with him blue chip experience from the automotive and printing industries, and is looking forward to continuing to develop the Status brand.

'Status is obviously a well thought of company in the industry. Being chosen to take over from Steve is both an honour, and a challenge - he has built a good team that is obviously grasping the opportunities in the market place with both hands. I am looking forward to working with Roy Shipley and the rest of the company to take Status into its next period of growth and consolidation.'

Tel: 01457 875731
Email: mailto:info@status-systems.co.uk
Web: http://status-systems.co.uk


Burnden Strengthen Production Force

The Burnden Group Plc has completed a major machinery investment programme with the recent delivery of another high speed extrusion line.

The installation of the new machine completes an extensive two-year business development plan, which has seen a multi-milion pound investment with the German supplier of extrusion equipment, Weber and Technoplast, a downstream equipment supplier from Austria.


With a total of nine extrusion lines operating to full capacity, each new line has the capacity to process in excess of 5 metres per minute, resulting in a maximum of 140 kilos of materials being extruded every hour.

Keith Halliwell, The Burnden Group's production manager, explains: 'As a company which has established itself as being at the forefront of manufacturing precision, it is important that we take a constant review of our processing requirements and capabilities.

'The recent investment programme has resulted in an improved level of efficiency throughout the factory and helped to improve upon the quality of the Group's product portfolio.'With the completion of one investment programme, the Group is concentrating its efforts into phase two of the business development programme with discussions already taking place regarding machinery requirements for the remainder of 2002 and 2003.

Tel: 01204 554 554
Email: mailto:enquiry@k2conservatories.com
Web: http://www.k2conservatories.com


David Salisbury's new £1.25M Factory

David Salisbury (formerly David Salisbury Conservatories), UK manufacturer of bespoke hardwood conservatories, has now fully completed its relocation to a new 25,000ftsq factory and operational head office on a 2.2 acre site on the Isleport Business Park at Highbridge, Somerset.

The new factory and offices, built on a greenfield site close to the M5 motorway, were officially opened on May 31 by Wells Constituency MP David Heathcoat-Amory, former minister in the last Conservative government and currently UK Conservative Party delegate to the EU Convention on the Future of Europe.

Continuing strong growth for its products has fully justified David Salisbury in making the £1.25m investment which includes the site, building and new production facilities and services, including an expanded spray finishing facility using state-of-the art environmental control technology. The design of the production flow through the factory has already substantially increased productivity and allowed the company to improve its delivery lead time as well as achieve a growth in sales. After reaching £4.5m in 2001, the company is set to achieve its target of £5.5 - £6million in 2002.

The company now has some 75 people working either at Highbridge or in the field across the UK. 50 are based at the new head office with a further 25 engaged in field sales or building and installation services.

Concurrent with the move, Gary Edgecombe has assumed responsibility for Operations, in addition to his sales and marketing role, and becomes the company's Director of Sales & Operations. As well as managing the activities of the 9-strong salesforce and Customer Care department, Gary will now have direct control of the company's surveyors, project managers and installation teams - all of whom play a key role in ensuring customers' new conservatories are designed, delivered and installed on time and to their complete satisfaction.

Commenting on the successful re-location, Gary Edgecombe highlighted the changes the move would make to the company. 'We had been working under increasingly difficult conditions over the last 2-3 years as business growth started to outstrip our capacity to expand production. At Isleport we have, for the first time in our history, a purpose-built, state-of-the art facility which will enable us to fulfil our growth ambitions for the next 5 years. We have settled well into our new factory and offices enabling us all to concentrate fully on serving the needs of our customers. It is our intention to remain at the forefront of the further active development and diversification of the burgeoning UK conservatory market in which we see the opportunity for considerable further expansion - especially in the bespoke sector of the market'.

Contact: Gary Edgecombe
Tel: 01278 764400
Email: mailto:gary@davidsalisbury.com


EuroWindoor study tour to China

The People's Republic of China and its enormous potential market are the goal of this year's EuroWindoor study tour. In addition to visits to large window and curtain walling producers, the complex program of the mission includes contacts with the Chinese Ministry of Construction and the Construction Industry. Of course excursions to the country and its people, representing the world's largest population, are part of the tour. Rates are as follows: 3,750.00 Euro per person in double room; single room surcharge is 600.00 Euro per person.

As proposed by its membership, EuroWindoor has been strongly committed to China in the past two years. With the support of the Commission of the European Union, EuroWindoor concluded a cooperative agreement with the Chinese association recently. The objective of the cooperation is to improve the general market environment for windows and curtain walls in China with regard to high quality products. Introduction of the European fenestration philosophy will open up chances, also for the medium-sized industry, to gain a foothold in this dynamic market of high growth potential. The study tour offers the unique opportunity to get in-depth information on the leading companies of this huge country as regards PVCu profiles and windows as well as aluminium windows and curtain walls.

The mission will start in Frankfurt am Nain with Lufthansa transfer to Beijing, continue to ShenYang and Dalian, followed by Shanghai and then via Kanton (Guangzhou) to Hong Kong. In addition to visits to the Ministry of Construction and the Chinese association, more than 10 companies are included in the itinerary. Being in Europe, it is rather difficult to have an exact idea of the dynamic and fascinating process China is currently undergoing. The political system is stable and the market operates according to clearly defined rules subsequent to China's accession to the World Trade Organisation. A trade-specific number may give a first idea of the potential offered by this cultural and economic area of more than 1.2 billion inhabitants: capacity of China's largest PVCu profile producer is about 300,000 tonnes PVCu-profiles.

Excursions and sightseeing tours to Beijing, Shanghai and Hong Kong will give a fascinating insight into the present daily life and the thousands of years of the highly advanced Chinese civilization. Maximum number of participants is 50 persons, who will be registered according to date of receipt of the respective registration. Costs are 3,750.00 Euros per person in a double room. Single rooms are available at a single room surcharge of 600.00 Euros. For members of EuroWindoor a special rate of 3,500.00 Euro is available. A detailed program of the study tour with registration forms is available from the EuroWindoor General Secretariat.

Tel: +49 69 95 50 54 11
Email: mailto:eurowindoor@eurowindoor.org
Web: http://www.window.de


System X Composite Door Winner

Invitations to attend the launch of the new ‘System X’ composite doors from Panels Plus at the Glassex 2002 exhibition were individually numbered, and the holder of the lucky invitation, drawn on the last day of the exhibition, was promised a new composite door of his or her choice.

John Cowie, the editor of Window Industries Magazine claimed the winning number 087, announced in the April issues of the trade press.

John was delighted with the win and said it was most fortuitous, as he has recently moved house.
Nick Lake, Panels Plus Communications Director said, 'We will liaise with John to decide what style of door he would like.

Nick went on to say 'Glassex 2002 exceeded all expectations, our revolutionary new System X composite door was the centre of attention on our stand as it can be installed into and colour matched to 95 per cent of doorframe systems.'

Tel: 01708 632251
E-mail: mailto:sales@panelsplus.co.uk
Web: http://www.panelsplus.co.uk


The Flat Glass Company (Asahi Glass) in Mexico and Russia

Brussels, 20 June 2002 - The recently set up "Flat Glass Company" (FGC) of Asahi Glass Co., Ltd., announced today 2 major investments. A new float in Mexico and a greenfield float in Russia, which are initiated and will be managed respectively by AFG Industries, Inc. (US) and the Glaverbel Group (Europe). FGC today is managing 35 float plants worldwide.

The Mexican plant - a joint venture between Vitro Plano, S.A. de C.V., a subsidiary of Grupo Vitro in Monterey, Mexico, and AFG - will cost approximately USD 100 million. The new plant with a capacity of around 550 metric tonnes of flat glass per day will serve the growing glass demand in Mexico and augment AFG's Victorville, California, production in serving their West Coast customers.
Construction has begun to convert an existing container glass facility, owned by Vitro, into AFG's most modern, high quality, float glass plant. It should be completed in the 4th quarter of 2003.
Luc Willame, President of the Flat Glass Company, said, "The plant's location will also help us reduce shipping costs to our customers since West Coast demand has historically exceeded supply and we have had to ship glass from the Midwest and East to service our customers. With NAFTA economies improving and glass demand strengthening, this is an excellent time to invest in additional capacity. Timing is also fortunate with the implementation of California's new energy codes and improving residential and commercial construction."

Through the Glaverbel Group, the Flat Glass Company has also decided to build a new float glass plant in Russia in order to meet the large expansion in local demand. Luc Willame said, "This will be the first such greenfield project in that country by any Western glassmaker. The new plant will have a capacity of around 600 metric tonnes per day, and will be situated at Klin in the Moscow region, near to large consumption centres of glass for the construction and automotive industries in Moscow and St. Petersburg." A mirror production unit with a capacity of around 5 million square metres per year will be built on the same site. Agreement for this double investment totalling around EUR 130 million has been reached with the Russian authorities. Work on the float plant should begin in July this year, and the facilities will be operational in 2004.

The Glaverbel Group is already active in Russia as the only Western glassmaker through the intermediary of Bor Glassworks* (at Nizhny Novgorod), the largest Russian producer of flat glass by the float process (two lines with a total capacity of around 1,100 tonnes/day) and of automotive glass (capacity of around 900,000 sets/year).

The two investment projects are part of the FGC strategy to participate to the growth of glass markets into emerging countries.

* Glaverbel holds a stake of 36.4% in Bor glassworks and acts as industrial operating partner at the head of a consortium of shareholders whose other main members are the IFC and EBRD development banks. The consortium controls more than 85% of Bor Glassworks.

 

 


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