Projects & Contracts June 2002
 

High Weald Demand High Quality

Piper Windows has been working in association with High Weald Housing Association since an initial project in July 1996. This contract, for the Showfields Estate in South Tunbridge Wells, included the installation of PVCu windows, doors, soffits, fascias and rainwater goods. The estate was an assortment of over 200 properties, including four and five storey flats and houses, with a total contract value in excess of £540,000, and the work was completed well within the 16-week contract period.

Les Roberts of Pipers stated that 'Since the initial contract, we have successfully completed a further four, with a total value of well over £2 million. During this time we have established an effective partnership with both High Weald and their tenants".

George Bishop, High Weald’s Building Surveyor in charge of most of the projects, said 'The varied construction of the properties, some of them dating back to the late 1880s, presented design challenges, but by working in close co-operation with Piper’s we were able to resolve any design and construction problems.'

Using their own in-house facilities, Piper Windows are able to offer speedy detailed CAD drawing solutions to any construction problems. This system transmits information direct to the factory floor and on to the Installation Managers.

'Recent investment in the manufacturing plant has enabled us to cut manufacturing costs, with the price benefits being passed on to our customers' said Neil Piper, the Managing Director of the Piper Group.

Neil went on to say that 'Our Company’s past experience in general building has been a major factor in our ability to undertake even the most complex window replacement projects, and to produce a quality installation on time and within costs. Even with the most advanced manufacturing plant producing the best window available, installation still remains the prime factor by which our performance is measured.

Our Site Supervisors and installation teams are fully aware that they are working in other peoples homes and at all times they must respect this fact. Programming and the keeping of agreed installation dates are major factors in keeping the goodwill of the tenants and client'.

High Weald appreciates the fact that Pipers are committed to Quality Control, and hold BS EN ISO 9002 for both the manufacture and installation of windows and doors. These standards are maintained through regular BSI audits and inspections. Les Roberts comments: "It is because of the quality of the products and installation that our customers have absolute confidence in us".

'At any one time Pipers can have over 30 contracts in progress, with individual values ranging from £100,000 to in excess of £1million. With this level of activity, is it vital that meticulous scheduling and sophisticated work planning programmes are employed.' Les continues.

'Piper Windows has an on-going programme of Research and Development covering all aspects of its operations. This enables the customer to obtain the very best that is available, and is partly driven by the high demand for ever-increasing levels of security.

'Pipers are responding to the challenge with our own high-performance range of composite doors for Front, Rear and Shed applications. Construction of the new production facility is nearly complete, and full-scale production is scheduled to commence in April. This increases Pipers total manufacturing factory area by almost 100 per cent in only two years.'

Tel: 01843 850500
Email: mailto:piper@piperwindows.co.uk
Web: http://www.piperwindows.com


Luxury Views at Clacton by CWG

A former Hotel in Surrey Court on the coast of Clacton-on-Sea has been converted by CWG's installer customer Paul's Plastics of Holland-on-Sea in Essex. A total of 60 frames fabricated from Shield 70mm profiles were used during the conversion to complete seven luxury sea view apartments.

Originally constructed in the early 1900 the building included all the characteristics of an Edwardian structure together with sliding sash windows. As explained by Paul Redgrave of Paul's Plastics: 'The building needed a face lift to bring it into the 22nd century, whilst retaining its overall contemporary look. We decided to keep the existing box sash frames in the bay windows, so each frame had to be carefully designed to comply with the appearance of the original openings. Using Georgian bars in the top of each frame and plain glass to the bottom, we were able to give the appearance of a sliding sash window, and this design was carried on throughout the building.'

A significant feature of the building is a large projecting bay window on all three floors topped with a large triangular frame fronting a penthouse suite in the roof space; designed to maximise coastal views.

As Paul continued: 'Being a regular customer of CWG we knew we could rely on them to help with the project with top-quality support, regular lead times and unfailingly helpful liaisons with their Eastern Area Sales Manager, John Sharpe.'

In co-operation with CWG support Paul's Plastics has recently completed a number of projects in Clacton-on-Sea including the supply of all windows and doors to the conversion of a former Convent and a Girl's School Dormitory.

Contact: Jason Wilder
Tel : 01536 409100
Email : mailto:info@cwg-uk.com
Web : http://www.cwg-uk.com


Kawneer and Pendant Curtain Wall for Carey Jones

Kawneer and Pendant Aluminium Ltd have completed a major contract to value engineer and install the complex curtain wall facade for a new speculative office building at 01 Park Lane, Leeds.

Carey Jones Architects Ltd originally designed the building and secured planning permission in 1997 for developer Bishopswood Properties Ltd, part of Haslemere Estates. In the summer of 2000, it was considered the correct time to develop the office on a speculative basis and this commenced after negotiating a contract with Balfour Beatty Construction.

Carey Jones' original design concept was for a sophisticated, predominantly floor to ceiling glazed building that incorporated a substantial amount of bolted glazing. However, this design was revised in 2000 in line with the client's preferences. The completed building features Kawneer's project specific 1612 curtain walling, using two differing glazing methods. The main entrance and two end bays of the building have a completely flush appearance, which has been achieved through the use of structural silicone glazing. Pressure plates overlaid with decorative metal caps have been used to seal the rest of the curtain walling on the building.

Seven floors of the ten-storey structure each have two panels of vision glass, one panel of non-vision glass and one aluminium spandrel panel. The remaining floors are constructed from block and cladding. By reducing the amount of solar control
glass required it was possible to value engineer an acceptable solution. Balfour Beatty and Pendant investigated numerous types of panels for the spandrel areas and different configurations of glass thickness for various levels of sound control. The elevations facing Leeds' busy inner city ring road needed a specific sound control provision.

Design development was aIso mindful of the imagery originally presented to Leeds City Council's Planning Department. The Department's support was sought for all aspects of facade development.

Other complexities arose by virtue of the fact that the building inherited the structural frame that had been designed for the original building. The 1612 system offered by Kawneer and Pendant produced sufficient flexibility to clad this 'given' structural solution.

With limited access to the individual elevations, installation of the facade was highly
complicated and impossible to achieve using scaffolding. Pendant completed the
process using temporary cradles supported from the higher floors.

The aluminium elements have a silver polyester powder coat finish. The glass specification common to both the structural silicone glazing and the traditional pressure plate and cap glazing provides a combination of natural daylight, a low 'U' value, an effective shading coefficient and significant noise reduction.

The project was completed at the end of 2001.

Tel: 01928 502500
Email: mailto:kuk.kawneer@alcoa.com
Web: http://www.kawneereurope.com


Vetrotech Saint-Gobain Glass in Chinese Crystal Palace

A landmark cultural building in China, designed to resemble a transparent crystal palace, has been completed using specialist fire-resisting glass.

The new Shanghai Opera House, built at a cost of US $120 million, incorporates over 600 square metres of Pyroswiss Plus, made by Vetrotech Saint-Gobain, to protect staircase areas in the event of fire.

Pyroswiss Plus was chosen because of its clear optical qualities, which matched perfectly with the non-fire rated glazing on the remainder of the building - also installed with Saint-Gobain's Diamant Extra Clear Glass in a point-fixed glazing system.

Vetrotech Saint-Gobain's range of glasses give architects and specifiers an expanding range of options, allowing glass to be used in new fire safety applications where both function and aesthetics are important.

The Shanghai Opera House. the brainchild of former Chinese Premier Zhou Enlai,
was designed by French architects following an international design competition -
with the finished 35,000 sq ft structure weighing almost the same as the Eiffel Tower.
The importance of matching optical quality was a key consideration in the aschitectural specification, with the building being designed to resemble a transparent
crystal palace - a modern style, but incorporating the soul of Chinese architecture.

The glass Opera House, which employs some 400 staff, consists of a 2,000-seat auditorium, multi-purpose areas, foyers, restaurants, administrative offices, workshops and a retail arcade.

Pyroswiss Plus claims to provide up to 90 minutes of fire resistance and can be supplied in large panel sizes of over three square metres. The glass is tested in the UK to BS 476 Part 22 from 30 to 90 minutes integrity.

The Shanghai Opera House project is part of a larger strategy to restore Shanghai to its historical place as the architectural and cultural capital of Asia.

'The design brief called for a crystal impression - a building that would capture the light. That required a specialist glass and we successfully worked with the design team to produce a cost-effective glass solution,' said David Clarkson, managing director of Vetrotech Saint-Gobain UK, who led the project.

Contact Grant Smith or Paula Garwood
Tel: 0113 239 1500
Email: mailto:infovsguk@vetrotech.co.uk
Web: http://www.vetrotech.com


W40 Steel Replaces Aluminium Windows

Steel Window Association member Rea Metal Windows has completed a contract for the removal of existing windows and replacement with W40 steel windows including the provision of pressed steel mullion and sills, on a Liverpool landmark.

The early 1960s university building had aluminium vertically pivoted double glazed windows, many of which would not open and were the cause of water penetration through the cleated corners of the framing.

The new developer selected W40 because of the durability of steel windows on other contracts, the benefits of welded corners and the capacity to accommodate 16mm air gaps in the sealed glass units.

A new edition of the SWA's Specifiers Guide to Steel Windows, including the W40 range, is available from Steel Window Association, The Building Centre, 26 Store Street, London, WClE 7BT.

Tel: 020 7637 3571
Email: mailto:info@steel-window-association.co.uk.
Web: http://www.steel-window-association.co.uk


ALUMINIUM PATENT GLAZING SYSTEM FOR SHEFFIELD STATION

A contract to refurbish a rail station in Sheffield has featured some 10,000 metres of extruded aluminium from Hydro Aluminium Extrusion (HAE).

HAE supplied the extrusions to The Standard Patent Glazing Company, who are a well-established company based in West Yorkshire. Founded in 1902, they specialise exclusively in Patent Glazing systems and have carried out several prestigious projects including Buckingham Palace and Windsor Castle.

At Sheffield Midland Station, The Standard Patent Company designed, supplied and installed a roof patent glazing system that covers the entire frontage of the station and provides shelter to the travelling public, taxi rank, retail outlets and short term parking.
Beyond the frontage is a concourse, which is also protected by the roof glazing system.

The 10,000 linear metres of Hydro's extrusions have been used in the roof glazing system with extruded aluminium glazing bars securing the glass and double glazed units of the roof area.

Aluminium is chosen because of its lightweight and slender sightlines that allow the traditional appearance of the glazing system to be maintained. Aluminium's high strength to weight ratio and minimal maintenance requirements are also advantageous to patent glazing systems which are often installed in new build or refurbishment applications, to last the lifetime of the building.

Patent Glazing is a self-draining system of dry glazing which does not rely on external sealing for its water tightness. When installed in roof areas this system can provide natural ventilation and if used with modern glasses and infills, the internal environment can be readily controlled. Patent Glazing systems are extensively found in shopping malls, retail outlets and conservatories.

The Standard Patent Glazing Company have undertaken a number of projects involving the refurbishment of Railtrack stations, these include York Station, Manchester Victoria Station and Paddington Station, London.

Mike Williamson, Contracts Manager at The Standard Patent Glazing Company commented -"Our company has maintained a strong working relationship with Hydro Aluminium Extrusion for the last 40 years. Their service, quality and assistance have always been both excellent and accessible".


Radlett Refurbishment Reflects Replication Potential of Steel Windows

Modern standards of performance coupled with an appearance very close to that of the original fenestration have been achieved with the windows provided by a member of the Steel Window Association for the refurbishment of a very large private residence in Radlett, Hertfordshire.

The work on the 1920s property, built employing many reclaimed materials, has involved London-based Steel Window Supplies. The contract was for the manufacture and installation of more than a 100 units. All have been fabricated using the EB Series rolled steel sections which offer the closest possible match for the old style puttied in panes, but featuring double glazing retained by a bead.

Not only were the windows used to replace old corroded frames within the elevations to the property, but also to contribute to the sympathetic addition of a new wing, which has added extra bedrooms and living rooms. The 14 mm IG units throughout have had chemically blackened lead cames soldered on both sides of the glass to produce an aged appearance.

Mr Lawrence Beck, RICS, led the project for the Aspect Property Group. He comments: 'We researched the market thoroughly to ascertain what could be achieved in terms of improving the energy and sound performance as well as the security of the windows, while still maintaining the original style.

'Basically Steel Window Services showed itself willing to not only supply frames fabricated from EB series profiles, but with the particular type of handles and lead finishing to make it iook totally authentic. I think we have gone as far as you can in having a traditional frame with double glazing and meeting other performance criteria.'

The ironmongery on the windows includes ornate handle sets featuring shaped, cast back plates. Many of the hot dip galvanized frames, which were factory finished in a black polyester powder coat, were bolted together on site to form composites installed in openings up to four metres wide.

The comprehensive Specifiers Guide to Steel Windows is available from the Steel Window Association, The Building Centre, 26 Store Street, London, WC1E 7BT.
Tel: 020 7637 3571
E-mail: mailto:info@steel-window-association.co.uk
Web: http://www.steelwindows.co.uk.


Pacific Design Center Selects Glaspro for Custom Glass

Glaspro Inc., the West Coast designer and manufacturer of custom-design architectural glass, was recently selected to manufacture over 50, eight-foot tall, bent, laminated glass panels for interior columns at the Pacific Design Center in West Hollywood, California.

As part of the Pacific Design Center's major renovation project, Glaspro is creating bent, laminated glass panels to be wrapped around the interior columns of the Design Center's Blue Building and Green Building.

The retrofitted columns feature custom-design 70 by 96-inch, luminescent panels
designed in a circle shape that conceals a light source to provide ambient and low-level lighting. The eight-foot tall panels are very large panels to be fabricated with such a tight radius around the columns. The glowing columns will be topped with capitals of acoustical material banded in steel, adding much-needed sound absorption.

Los Angeles-based Columbia Fabricating is designing the framework and channels to support the custom-design glass panels. Columbia Fabricating is also responsible for the construction of the retrofitted columns and the installation of the glass panels.

Joseph S. Green, president of Glaspro Inc. said, 'Our work, in association with Columbia Fabricating, fits the overall concept of the renovation to maintain the integrity of architect Cesar Pelli's original design while addressing issues of warmth, acoustics and lighting. By wrapping the lighted columns with huge half-circles of laminated, bent glass we have done our part in helping the Design Center achieve a completely new look and feel.'

Glaspro Inc. was founded as a regional manufacturer of bent glass for residential and commercial applications. Glaspro claims to have grown to become the West Coast's most predominant architectural glass manufacturer with a wide selection of products to meet the needs and exceed expectations of its customers worldwide. Glaspro is a recognized leader in glass laminating, bending, insulating, colourising, tempering, and fritting. Glaspro has
completed projects for notable clients such as Guggenheim Las Vegas, Nordstrom, San Francisco Moscone Center, San Francisco International Airport, Pixar Studios, Getty Trust, Western Digital, First Interstate Tower Honolulu, Disneyland, Cheesecake Factory, Beverly Hilton, and EDS Corporate Headquarters. More information about Glaspro may be found at
http://www.glas-pro.com.
Contact Joseph Green, (800) 776-2368
Email: mailto:glasproinc@aol.com


Hallmark and Finesse Provide a Source of Inspiration

A husband and wife who are both art teachers realised that a conservatory added to their period cottage would be an ideal way of providing space and light for their private art classes, and called Carlisle-based Finesse Windows in to quote.

However, when Finesse looked closely at the property they found that the eves of the 18th century cottage were so low, a conventional roof could not be fitted. Finesse' surveyors decided that the only way to overcome the problem was to install a roof that was self-supporting and, after considerable research, contacted Hull-based Laminated Supplies, part of the Hallmark Group.

Laminated Supplies has been producing composite panels for a wide range of applications for almost 21 years and quickly came up with a solution. Working closely with Finesse the company produced a roof for the 4-metre x 3-metre structure using GRP skins bonded around a high-density foam core. This met the structural requirements for the installation, including snow and wind-loading calculations, whilst also providing thermal insulation.

Ian Milburn of Finesse Windows commented: 'The owners are very pleased with the conservatory and it provides a source of inspiration for students who feel they are working in the garden whatever the weather!'

Tel: 01482 703222
Email: mailto:info@hallmark-panels.com
Web: http://www.hallmark-panels.com


Diamond Service for Luxury Homes

PVCu doors and windows, fabricated and installed by NBW from the Duraflex Diamond Suite, have provided a solution for an exclusive Banner Homes development in Hertfordshire. Recently completed, Wildacre in Northwood consists of six detached executive homes, all designed and built to an exceptionally high standard.

Classic side hung casement windows from the Duraflex bevelled profile range were chosen to complement the traditional style of the luxury five bedroom properties. Specified in a brilliant white finish, the externally beaded frames were fabricated with a Scotia glazing bead and fixed sashes to direct glazed areas to ensure continuous sight lines. An offset cottage cross design, together with 18mm Georgian Bars applied both inside and out complete the windows' period look. The installation also involved fitting hanging bays at first floor level on tile with 1350 splay bays, a complex feature requiring several visits to site by NBW's team for accurate measuring and fitting.

In addition to more than 150 windows, NBW manufactured and fitted 30 French doors and residential rear doors, also from the Duraflex Bevelled Suite and all with Georgian Bars to match the windows. Adding further value and style, each house has an integral Victorian-style garden room using co-ordinating PVCu doors and windows from the Diamond Suite.Geoff Doran, Sales Director of new build specialists, NBW comments: 'Quality and reliability both in terms of product and workmanship are essential in the new build sector, and particularly for luxury developments like Wildacre. Together with Duraflex, NBW is able to meet those demands and deliver a premium service for all the housebuilders with whom we work.'

Contact: Neil Roberts
Tel: 08705 351351
Email: mailto:duraflex-info@cdw.co.uk
Web: http://www.duraflex.co.uk


SCI Products Gives Commercial Premises the Whiteline Treatment

'Goldline PVCu replacement frames are not just for the domestic replacement window market' says Ken Blackburn of SCI Products.

SCI Products Limited, based in Morden, Surrey, is known for its work in the market for domestic replacement windows, winning new business on the recommendation of existing customers. However, the company also undertakes a number of commercial contracts, most recently for Wimbledon based property managing agents, Cotton Thompson Cole.

PVCu replacement windows predominate in the domestic sector and SCI sources its frames from the Whiteline Group on an exclusive basis, specifying Goldline unglazed products. The range is now increasingly specified for certain types of commercial work and last Autumn, in a contract for Cotton Thompson Cole, SCI installed Goldline frames at their offices in Wimbledon, replacing aluminium vertical sliders.

A total of 36 windows and four large bays were installed, with the whole job being completed over two Saturdays to avoid disruption to office staff. To ensure the job was completed on schedule, SCI's Ken Blackburn had all his installation teams working at the offices. Starting at 7.00am they completed the job well within the time frame and had plenty of time to tidy up, leaving nothing for the contract cleaners employed by Cotton Thompson Cole to do!

Commenting on the growth of SCI's commercial business, Ken Blackburn said: 'We like to concentrate on what we do best and this is reflected in the way we do business. We have never advertised, work comes to us through word of mouth from satisfied customers. We have an established reputation in domestic replacement windows, and this is now filtering through to the commercial sector. Currently just under 10% of our business is in this sector and we have a number of projects currently 'in the pipeline.

'Our philosophy of playing to our strengths extends to other aspects of the business. We have never gone into fabrication, preferring to source frames from specialist trade fabricators. We have worked exclusively with the Whiteline Group for 18 months, the Goldline brand is well known and respected, and the company has a reputation for quality and reliability.'

Covering Surrey, Sussex and part of south London, SCI has been in existence for 23 years. It was acquired by Ken Blackburn in 2000 when the founding partners decided to sell out. Focused exclusively on the replacement window business, the company operates three teams of installers, a service engineer and two office staff.

The Whiteline Group was founded in 1984 and has been based in Eastbourne for the last 18 years.

Contact: Peter Hand
Tel: 01323 723724
Email: mailto:sales@whiteline.ndo.co.uk
Web: http://www.whitelinewindows.com


Partnership Enhances Character

When Peter and Lisa Popavitch decided to create additional playing and dining space at their 19th century cottage in Staffordshire, they tumed to a local partnership to realise their dream in keeping with the character of their home.

The couple wanted a conservatory to function as a combined dining room and play room, acting as an aesthetic link between the cottage's kitchen and large front garden. In addition, they wanted to enhance the existing building, which is undergoing a programme of renovation, reinstating the original character of the home.

Conservatory roof fabricator Cheshire Roof Tech worked in partnership with Premier Windows and Conservatories, both family run businesses, to design and install a Victorian-style conservatory measuring 5m x 3.5m in a combination ofgolden oak frames complimented by bronze polycarbonate in the roof.

The design of the conservatory was influenced by both the requirements of the Popavitchs and the double-fronted cottage.

There was a need to incorporate significant headroom in the conservatory to accomodate a full-sized pine dresser, and for ample natural light to enter. The solution was to top the existing brick wall with windows, before instaIling the roof.

The complexity of the design and potential installation complications were overcome using Aztec Conservatory Roof System's roof system.

Cheshire Roof Tech designed the roof system, and delivered the complete roof ready assembled with all ancillary components to site, for Premier Windows and Conservatories to lift into place.

Commented Lisa Popavitch, 'We were very pleased with the service from Cheshire Roof Tech and Premier. We felt comfortable working with them, as they are both family run businesses. The installation went smoothly and quickly, and within days the conservatory was furnished and in use, giving the whole family much needed extra space.'

Contact: Colin Bennett
Tel: 01942 720044
Email: mailto:enquiries@aztecsystems.co.uk
Web: http://www.aztecsystems.co.uk


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