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Opening the Door to Performance Without Compromise

A ‘third generation’ of thermoset doors developed using state-of-art materials and technology originally pioneered for the high specification automotive and aviation industries is bringing to the market an option that the manufacturer claims overcomes the majority of problems being experienced with existing composite doors.

Burley Doors has developed the 3G3 range of GRP pultruded doors following extensive market research, selecting materials and processes that combine to produce an end product that the company claims has improved thermal stability and gives substantially increased longevity and a quality appearance unmatched in the current market.

Ernie Hammond, Burley Doors Commercial Director, observes, ‘Our unique combination of materials and production processes give a door that we believe is technically superior to any others on the market.

The use of structurally matched materials throughout the 3G3 door gives greater thermal stability over many existing PVC and other thermoplastic composite doors, where differing materials react at different rates. 3G3 doors provide improved longevity with minimal maintenance.’

The Burley Doors range has been designed for both domestic and commercial environments, and uses advanced GRP materials and processes for the entire door construction. Patents & Design Rights have been granted in the UK, Europe and North America.

A structural core is sealed within panels of premium quality RTM/GRP, and a specially-designed captured edge to the pultruded chassis is bonded using technology and materials from the aerospace industry to ensure the door is completely sealed against any potential moisture ingress.

The door materials, selected using expertise from Manchester University, reduce potential warping to ±1mm, throughout a wide temperature range, giving exceptional thermal stability and eliminating any risk of distortion to create a weathertight, draughtproof door throughout extremes of weather.

The construction also eliminates the risk of water penetration into the casing and door frame which can cause the outer skin to delaminate- an acknowledged problem with composite PVC, ABS, AFA, PMMA- XABS and PC-blenb doors.

The construction also gives a high impact resistance against accidental or deliberate damage, yet can still be drilled and cut to accommodate door furniture and fixings using standard tools. It also has virtually no maintenance requirements.

‘An investment of over £1m by Burley in a purpose designed manufacturing plant for the construction of 3G3 doors guarantees the technical superiority of the doors' performance’, adds Ernie Hammond.

Available in 44mm the Burley doors offer a choice of designs and a range of solid colours, eliminating the need for painting, together with a choice of stained woodgrain finishes.

All colours and finishes are guaranteed for 10 years against UV degradation, and all the doors are compatible with standard door frames, including thermoplastic, timber, and composites.

Contact: Ernie Hammond
Tel: 0151 922 4888
Email: ernie.hammond@burleydoors.co.uk


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